2008 FORD F250 clutch

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
29 30A* Passenger power seat
30 10A** A/C clutch relay
31 15A** Power fold mirror relay
32 20A** Fuel pump relay
33 20A** Back-up lamp relay
34 25A** Trailer stop/turn relay
35 5A** ESOF relay coils
36 10A**Gasoline engines:Powertrain
Control Module (PCM) keep alive
power, Canister vent
Diesel engine:Engine Control
Module (ECM) keep alive power
37 10A** Transmission Control Module (TCM)
(Diesel engine only)
38 — Not used
39 50A* ECM power (Diesel engine)
40 30A* Starter relay
41 20A* Power point (Center console -
Front)
42 30A* Trailer park lamp relay
43 20A* Power point (Center console - Rear)
44 30A* Trailer battery charge relay
45 30A* Driver power seat or Memory
module
46 40A* Run/Start relay
47 50A* GPCM #2 (Diesel engine only)
48 30A* ESOF relay hi-lo
49 30A* Wiper motor
50 30A* PCM relay coil, PCM relay (Gasoline
engines only)
51 — Not used
52 — Not used
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
305

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
53 Relay PCM power bus (Fuses 68, 70, 72,
74, 76) (Diesel engine only)
54 Relay Starter solenoid
55 Relay Trailer tow park lamps
56 Relay Trailer tow battery charge
57 Relay Power Distribution Box (PDB) bus
(fuses 67, 69, 71, 73, 75, 77)
SJB Run /Start bus (Fuses 29–37,
46)
58 Relay ESOF hi-lo
59 Relay PCM power bus (Fuses 68, 70, 72,
74, 76) (Gasoline engines only)
60 Diode Starter relay (Gasoline engines only)
61 Diode A/C clutch
62 Diode Fuel pump
63 15A** Trailer tow back-up lamps
64 5A** Mirror marker lamps
65 — Not used
66 — Not used
67 — Not used
68 — Not used
69 — Not used
70 10A**Gasoline engines:A/C clutch relay
coil, Refrigerant Containment
Switch, Heated PCV
Diesel engine:A/C clutch relay
coil, Clutch switch, Fuel pump
cooler, A/C cycle pressure switch
71 5A** Fuel pump relay diode, PCM/ECM
Run/Start power
72 15A**Gasoline engines:Ignition coils
Diesel engine:Engine TCM
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
306

SERVICE RECOMMENDATIONS
To help you service your vehicle:
•We highlight do-it-yourself items in the engine compartment for easy
location.
•We provide a scheduled maintenance guide which makes tracking
routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty
Guide/Owner Information Guideto find out which parts and services
are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
Working with the engine off
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
346

2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and
release the auxiliary latch located
below the passenger side of the
grille, next to the headlamp. Slide
the handle to release the auxiliary
latch.
3. Lift the hood until the lift
cylinders hold it open.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
347

The fluid level will drop slowly as the brakes wear, and will rise when the
brake components are replaced. Fluid levels between the “MIN” and
“MAX” lines are within the normal operating range; there is no need to
add fluid. If the fluid levels are outside of the normal operating range the
performance of your brake system could be compromised; seek service
from your authorized dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the clutch fluid level. Refer to thescheduled maintenance
informationfor the service interval schedules.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
toMaintenance product specifications and capacitiesin this chapter.
Carefully read cautionary information on product label. For
MEDICAL EMERGENCY INFORMATION, contact a physician or
Poison Control Center immediately; on Ford-Motorcraft products call:
1-800-959-3673 (FORD). Failure to follow these instructions may result
in personal injury.
During normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
375

MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Front axle 5.8 pints (2.8L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W-90–QL /
WSP-M2C197–A
Spindle bearing —High Temperature 4X4
Front Axle and Wheel
Bearing GreaseE8TZ-19590–A
XG-11 (FAD) /
ESA-M1C198–A
Rear axle - F-250/350
(10.50 inch axle)
1
6.9 pints (3.3L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140–QL /
WSL-M2C192-A
Rear axle - F-350
(DANA M80)8.5 pints (4.0L)Motorcraft SAE 75W-90
Synthetic Rear Axle
LubricantXY-75W90–QLS /
WSS–M2C918–A
Rear axle - F-450/550
(Dana S110/S130)14.0 pints (6.6L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140–QL /
WSL-M2C192-A
Brake fluid (and clutch
fluid, if equipped)Fill to line or step
(for clutch) on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1–C / WSS-M6C62-A
Engine coolant - 5.4L
V8 engine with A/C
2
26.4 quarts
(25.0L)Motorcraft Premium
Gold Engine Coolant
(yellow-colored)VC-7-B /
WSS-M97B51-A1
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
383

Item Capacity Ford part nameFord part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidKeep fluid level
between MIN and
MAX on reservoirMERCON
V Automatic
Transmission FluidXT-5-QMC / MERCON

V
Transfer case fluid 2.0 quarts (1.9L)Motorcraft Transfer Case
FluidXL-12 / —
Manual transmission
fluid5.8 quarts (5.5L)
4
Motorcraft Full Synthetic
Manual Transmission
FluidXT-M5-QM /
WSS-M2C200–C
Automatic transmission
fluid
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft MERCON
SP
AT FXT-6–QSP/MERCON
SP
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
385

Climate control (see Air
conditioning or Heating) ............80
Clock adjust
6-CD in dash .............................34
AM/FM/CD .................................28
Clutch
fluid ..........................................375
operation while driving ..........269
recommended shift speeds ....270
Compass, electronic
set zone adjustment
...............134
Console
......................................120
overhead
..................................100
Controls
power seat
...............................165
steering column
......................112
Coolant
checking and adding
..............356
refill capacities
................359, 383
Cruise control
(see Speed control)
..................109
Customer Assistance
................294
Ford accessories for your
vehicle
.....................................345
Ford Extended Service
Plan
..........................................333
Getting assistance outside the
U.S. and Canada
.....................334
Getting roadside assistance
...294
Getting the service you
need
.........................................329
Ordering additional owner’s
literature
.................................335
Utilizing the
Mediation/Arbitration
Program
...................................333D
Daytime running lamps
(see Lamps) ................................86
Dipstick
automatic transmission
fluid ..........................................375
engine oil .................................351
Driveline universal joint and
slip yoke ....................................380
Driving under special
conditions ..................269, 284, 288
sand .........................................286
snow and ice ...........................288
through water .................287, 290
DVD system .................................48
E
Electronic message
center .................................120, 129
Emergencies, roadside
jump-starting ..........................322
Emergency Flashers .................296
Emission control system ..........370
Engine ........................................387
cleaning ...................................338
coolant .....................................356
diesel ...........................................8
fail-safe cooling .......................360
idle speed control ...................354
refill capacities ........................383
service points ..................348–349
starting after a collision .........296
Engine oil ..................................351
checking and adding ..............351
dipstick ....................................351
filter, specifications ........353, 382
recommendations ...................353
refill capacities ........................383
Event data recording ....................6
Exhaust fumes ..........................258
F
Fail safe cooling ........................360
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Index
393