2008 FORD F150 service

Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When theService
engine soon
indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause theService engine
soon
indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, theService engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If theService engine soon
indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
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detected by the OBD-II may not have symptoms that are apparent,
continued driving with theService engine soon
indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if theService engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If theService engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If theService engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if theService engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30-second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Check the power steering fluid. Refer to thescheduled maintenance
informationfor the service interval schedules.
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1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer toscheduled maintenance informationfor
the service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
toMaintenance product specifications and capacitiesin this chapter.
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Fuel tank
Reg. Cab 8’ box /
SuperCab 6.5’ box /
SuperCab 8’ box27.0 gallons (102.2L)
Standard
35.7 gallons (135.1L)
Optional——
1Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.2Add the coolant type originally equipped in your vehicle.3Service refill capacity is determined by filling the axle to 1/4-9/16 inch (6-14 mm) below the bottom of the filler hole with
the vehicle on a level surface.
Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A, for complete
fill of 8.8 inch and 9.75 inch Traction-Lok axles.4Service refill capacity is determined by filling the axle to the bottom of the filler hole with the vehicle on a level surface.
For 10.25 inch Traction-Lok axles, use 6.5 pints (3.1L) of Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant and 8 oz.
(236 ml) of Additive Friction Modifier XL–3 or equivalent meeting Ford Specification EST-M2C118-A.5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated for life. These lubricants
do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in water.6Service refill capacity is determined by filling the transfer case to the bottom of the filler hole with the vehicle on a level
surface.7Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities will vary based on vehicle
application and transmission fluid cooling system (i.e. coolers size, cooling lines, auxiliary cooler capacities). The amount of
transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.8Automatic transmissions that require MERCONV should only use MERCONV fluid or fluid that is specified dual usage
MERCON/MERCONV. Refer toscheduled maintenance informationto determine the correct service interval. Use of
any fluid other than the recommended fluid may cause transmission damage.
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Lifestyle
Ash cup / smoker’s package
Bedliners and bedmats
Cargo organization and management
Towing mirrors
Trailer hitches, wiring harnesses and accessories
Peace of mind
Mobile-Ease™ hands free communication system
Remote start
Vehicle security systems
Wheel locks
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your authorized dealer for
specific weight information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use.
•To avoid interference with other vehicle functions, such as anti-lock
braking systems, amateur radio users who install radios and antennas
onto their vehicle should not locate the Amateur Radio Antennas in
the area of the driver’s side hood.
•Electrical or electronic accessories or components that are added to
the vehicle by the authorized dealer or the owner may adversely affect
battery performance and durability.
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Accessories
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Child safety seats - booster
seats ...........................................193
Cleaning your vehicle
engine compartment ..............331
instrument panel ............333–334
interior .....................................335
plastic parts ............................332
safety belts ..............................335
washing ....................................329
waxing .....................................330
wheels ......................................330
wiper blades ............................333
Climate control (see
Air conditioning or
Heating) ...........................81, 85, 87
Clock adjust
6-CD in dash .............................38
AM/FM Stereo ...........................28
AM/FM/CD .................................31
Clutch
fluid ..........................................371
operation while driving ..........275
recommended shift speeds ....276
Compass, electronic ..........123, 125
calibration ...............................125
set zone adjustment .......125–126
Console ......................................104
overhead ..........................104–105
Controls
power seat ...............................160
steering column ......................117
Coolant
checking and adding ..............351
refill capacities ................355, 381
specifications ..........................381
Cruise control
(see Speed control) ..................115
Customer Assistance ................296Ford Extended Service
Plan ..........................................325
Getting assistance outside
the U.S. and Canada ..............326
Getting roadside assistance ...296
Getting the service
you need .................................321
Ordering additional
owner’s literature ...................327
Utilizing the Mediation/
Arbitration Program ...............325
D
Daytime running lamps
(see Lamps) ................................92
Dipstick
automatic transmission
fluid ..........................................372
engine oil .................................345
Driveline universal joint
and slip yoke .............................377
Driving under special
conditions ..................275, 287, 290
sand .........................................289
snow and ice ...........................291
through water .................289, 292
DVD system .................................51
E
Electronic message center .......125
Emergencies, roadside
jump-starting ..........................315
Emergency Flashers .................298
Emission control system ..........368
Engine ........................................385
cleaning ...................................331
coolant .....................................351
fail-safe cooling .......................356
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idle speed control ...................349
lubrication specifications .......381
refill capacities ........................381
service points ..................341–343
starting after a collision .........298
Engine block heater .................262
Engine oil ..................................345
checking and adding ..............345
dipstick ....................................345
filter, specifications ........348, 380
recommendations ...................348
refill capacities ........................381
specifications ..........................381
Event data recording ....................7
Exhaust fumes ..........................262
F
Fail safe cooling ........................356
Family entertainment system ....51
Flexible Fuel Vehicle (FFV) ....357
Floor mats .................................134
Fluid capacities .........................381
Foglamps .....................................92
Four-Wheel Drive vehicles .......282
driving off road .......................286
electronic shift ................284–285
indicator light .........................282
lever operated shift ................283
preparing to drive your
vehicle .....................................268
Fuel ............................................357
calculating fuel
economy ..........................128, 365
cap ...........................................360
capacity ...................................381
choosing the right fuel ...........362comparisons with EPA fuel
economy estimates .................367
detergent in fuel .....................362
filling your vehicle
with fuel ..................357, 360, 365
filter, specifications ........357, 380
fuel pump shut-off switch .....298
improving fuel economy ........365
octane rating ...................363, 385
quality ..............................363–364
running out of fuel .................364
safety information relating
to automotive fuels ................357
Fuel - flex fuel vehicle
(FFV) .........................357, 362–363
Fuel pump shut-off switch .......298
Fuses ..................................299–300
G
Gas cap (see Fuel cap) ............360
Gas mileage
(see Fuel economy) .................365
Gauges .........................................20
H
Hazard flashers .........................298
Head restraints .................158, 162
Headlamps ...................................91
aiming ..................................93–94
autolamp system .......................91
bulb specifications ....................97
daytime running lights .............92
flash to pass ..............................92
high beam .................................92
replacing bulbs .........................98
turning on and off ....................91
Heating
heater only system ...................81
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Index
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