Page 189 of 254

CAR MAINTENANCE
188
Should prevailing use of the vehicle
be under one of the following special-
ly heavy conditions:
– trailer or caravan towing;
– dusty roads;
– short distances (less than 7-8 km)
repeated and with external tempera-
tures below zero;– frequently idling engines or long
distance low speed driving (e.g. door-
to-door deliveries) or in case of a long
term inactivity;
– driving in the city;
carry out the following checks more
frequently than required in the Service
Schedule:
– check front disk brake pad condi-
tions and wear;– check cleanness of locks, bonnet
and boot and lever cleanness and lu-
brication;
– sight inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.);
– check battery charge and fluid lev-
el (electrolyte);
– visual check on various drive belt
conditions;
– check and replace pollen filter, if re-
quired;
– check and replace air cleaner, if re-
quired.
HEAVY-DUTY
Page 199 of 254

AIR CLEANER
The air cleaner is connected to tem-
perature and air flow sensors which
send the electrical signals needed for
the correct system injection and start-
ing to the control unit.
For this reason and to limit con-
sumption and exhaust emissions the
air cleaner must always be efficient. IMPORTANTBrake fluid is hy-
groscopic (meaning it absorbs humid-
ity). This is why the fluid should be
changed more frequently than shown
in the Service Schedule if the vehicle is
mainly driven in areas with a high per-
centage of humidity in the air.If the following filter re-
placement operations are
not carried out in the cor-
rect way and without taking the
necessary precautions, the vehi-
cle driving safety may be com-
promised.
The filter replacement
procedure is just for in-
formation. Go to a Fiat
Dealership to carry it out in the
correct way.
If the car is often used in
dusty roads, you should
change the filter element
more frequently than shown in
the Service Schedule.
The cleaner can be dam-
aged if it is cleaned and
consequently the engine
can be damaged.
fig. 10
F0B0166b
CAR MAINTENANCE
198
Page 200 of 254
CAR MAINTENANCE
199
REPLACEMENT fig. 11
Make the following operations:
– remove the jack lever;
– drive off side screws Aand remove
cap B;
– extract the inside filter and replace
it.POLLEN FILTER
This filter has a mechanical/electro-
static air filtering action, provided that
windows and doors are closed.
Have the pollen filter checked at a
Fiat Dealership, preferably at the
beginning of spring/summer.If the car is often used in dusty or ex-
tremely polluted environments, you
should change the filter element more
frequently than shown in the Service
Schedule.
IMPORTANTIf the pollen filter is
not replaced the climate control sys-
tem efficiency may be reduced.
fig. 11
F0B0170b
Have the filter replaced
at a Fiat Dealership.
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CAR MAINTENANCE
201
BATTERY
The battery, placed in a scuttle on
the floor in front of the passenger’s
seat, is of the “Limited Maintenance”
type. Under normal conditions it will
not need to be topped up with distilled
water.
REPLACING THE BATTERY
If required, replace the battery with
a genuine spare part having the same
specifications. If a battery with differ-
ent specifications is fitted, the service
intervals given in the Service Schedule
in this section will no longer be valid.
Refer to the instructions provide by
the battery manufacturer.Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have
the battery changed at a Fiat
Dealership, which is properly
equipped for disposing of used
batteries respecting nature and
the law.
IMPORTANTMake sure the bat-
tery is correctly secured from a me-
chanical point view when removing
and refitting it.CHECKING THE BATTERY
FLUID LEVEL (electrolyte)
Check and top up the electrolyte lev-
el, if needed, in accordance with the
Service Schedule contained in this
chapter. Have this operation carried
out at a Fiat Dealership.
The liquid in the battery
is poisonous and corro-
sive. Avoid contact with
eyes and skin. Do not bring naked
flames or possible sources of
sparks near to the battery: risk of
fire and explosion.
Page 208 of 254

CAR MAINTENANCE
207
To ensure the front and rear tyres all
wear evenly, you are advised to change
the tyres every 10-15 thousand kilo-
metres keeping them on the same side
of the car so as not to reverse the di-
rection of rotation.RUBBER TUBING
Follow the Service Schedule to the
letter as concerns braking, power
steering and fuel line rubber tubing.
Ozone, high temperatures and long ab-
sence of fluid in the system can in fact
cause the hardening and cracking of the
pipes with possible loss of fluid. A care-
ful check is therefore essential.
WINDSCREEN/
REAR WINDOW
WIPERS
BLADES
Periodically clean the rubber part
with suitable products. We recom-
mend TUTELA PROFESSIONAL
SC 35.
Change the blades if the rubber edge
is warped or worn out. You should in
any case change them approximately
once a year. Do not change the tyres
over in criss-cross fashion
by moving a tyre from the
left hand side of the car to the
right and vice versa.
Travelling with worn
wiper blades is dangerous
because it reduces visibil-
ity in bad weather.
Page 222 of 254
TECHNICAL SPECIFICATIONS
221
BRAKES
SERVICE AND EMERGENCY
BRAKES
Front and rear disc brakes with two
operating cylinders for each wheel and
floating shoe.
Crossed hydraulic circuit control fit-
ted with:– ABS with EBD;
– HBA
– TC + ASR
– MSR
– ESP.
HANDBRAKE
Controlled by a lever, it works me-
chanically on the rear brake shoes.
SUSPENSIONS
FRONT
Independent wheel, McPherson sus-
pension with:
– telescopic hydraulic dampers with
flexible anchorage on the body side
and rubber dust guards;
– coil and knock-guard buffers off-
set with the shock absorber;
– stabiliser anchored to the shock ab-
sorber and the swivel arms.
REAR
The suspension is fitted with:
– cross member;
– pulled arms;
– hydraulic shock absorbers;
– coil springs;
– stabiliser.
Page 231 of 254

TECHNICAL SPECIFICATIONS
230
FLUIDS AND LUBRICANTS
CHARACTERISTICS OF THE PRODUCTS
Use
For diesel engines, in case of emergency if original products are not available, lubricants with minimum performace ACEA B4 can be considered
acceptable; in this case no optimal performance of the engien can be assured and therefore we recommend to replace it as soon as possible
with the lubricant recommended by the Fiat Service Network.
Use of products with characteristics that are lower than ACEA B4 - SAE 5W-40 for Diesel engines, may damage the engine not under
warranty.
For weather conditions that are severe, ask the service network which product of the SELENIA range is more suitable.Original
fluids and lubricants
SELENIA WR
Contractual Technical
Reference N°F515.D06 Replacement
interval Fluid and lubricant quality characteristics C
for proper vehicel operation
Lubricants with synthetic base SAE 5W-40 grading
Qualification FIAT 9.55535-N2 Lubricants for
diesel engines
According to the
mainteance plan and
yearly inspection
Page 242 of 254

INDEX
241
- maintenance indicator............ 54
- scheduled servicing ................ 184
- service
schedule ............................ 185-186
Ceiling lights
(central and rear) ..................... 103
- bulb replacement ................... 168
Central door locking system ..... 22
Central glass/can holder ............. 97
Chassis marking ........................... 216
Cheap running that respects
the environment ....................... 145
Checking fluid levels ................... 189
- brake and hydraulic
clutch fluid ................................ 197
- engine coolant.......................... 195
- engine oil ................................... 193
- power steering fluid ............... 196
- windscreen/rear window/
headlight washer fluid ............ 195
Child restraint systems .............. 42
- passenger seat compliance
with regulations on child’s
seat use...................................... 46
- presetting for mounting
“Isofix Type” child' seat ......... 47
Child safety lock
- electrical .................................... 23- mechanical ................................ 23
Child surveillance (mirrors)....... 35
Cigar lighter ................................. 101
Climate control system ............. 62
- air vents ............................ 63-64
Clutch
- technical specifications........... 221
CO
2emissions in exhaust ......... 233
CODE card
(Fiat CODE system) ................ 11
Compartments under front
seats .............................................. 98
CONNECT ................................... 56
Containing running costs
and pollution .............................. 145
Cruise Control ............................. 88
Dashboard ................................. 48
Diesel fuel filter
(draining the condense) .. 190-200
Dimensions ................................... 226
Dipped beam headlights
- control ....................................... 79
- halogen bulb replacement ..... 163
- Xenon light replacement ....... 164
Direction indicators
- control ...................................... 82- replacing front bulbs ............. 162
- replacing side bulbs ............... 165
- types ........................................... 161
Document compartment............ 98
Door lights ................................... 104
Doors super lock ......................... 22
Driving your car ........................... 136
EBD (Electronic braking
force distributor) ...................... 118
Elastic bands .................................. 100
Electric windows ......................... 105
- anti-crushing system ............... 105
- driver’s door controls ........... 105
- passenger’s door controls .... 106
- sliding door controls .............. 106
Electrical sockets .......................... 104
Electro-chromatic mirror........... 34
Electronic alarm .......................... 14
- deactivation without the
remote control ....................... 17
- programming the system....... 17
- request for additional
remote controls ...................... 17
- switching the volumetric
protection off ........................... 17