186
15 30 45 60 75 90 105 120 135 150 165 180
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SERVICE SCHEDULE DIESEL VERSIONS
Service coupons shall be carried out every 15,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation headlights,
direction indicators, hazard lights, passenger compartment/
boot light, instrument panel warning lights, etc.)
Check windscreen wiper operation, adjust nozzles if required
Check windscreen blade position/wear
Check front disk brake pad wear conditions and brake
pad wear indicator operation
Check rear disk brake pad or shoes conditions and wear
Sight inspect conditions and integrity of: bodywork and
underbody protection, pipes (exhaust, fuel, brakes),
rubber parts (boots, sleeves, bushes, etc.), brake and
fuel system hoses, axles and axle shafts
Top up fluids (engine coolant, brakes, clutch, battery,
windscreen washer, etc.)
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
Check exhaust emissions/smoke
Check cleanness of bonnet and boot locks and
lever cleanness and lubrication
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189
ENGINE OIL
AND FILTER
OIL SPECIFICATIONS -
PETROL ENGINES
Check whether the adopted engine oil is
falling within the following quality classes:
API SL, SM or ACEA A3, recommended
product: SELENIA K SAE 5W-40, Fiat
9.55535-M2 qualification.
OIL SPECIFICATIONS -
DIESEL ENGINES
Check whether the adopted engine oil is
falling within the following quality classes:
API CF or ACEA B4, recommended
product: SELENIA WR SAE 5W-40,
Fiat 9.55535-N2 qualification.
DRIVE BELT
63J132
DEF: 4.5 – 5.5 mm
(0.18 – 0.22 in.)
DEF: 3 – 5 mm
(0.12 – 0.20 in.)
DEF: 7 – 8 mm
(0.28 – 0.31 in.)
AC GE
→: 100 N (10 kg, 22 lbs) press
GE: Generator
DEF: Deflection
AC: Air conditioner compressor
When the engine is running,
keep hands, hair, clothing,
tools, etc. away from the moving fan
and drive belts.
WARNING
For Petrol Engine Model
Make sure the drive belt tension is cor-
rect. If the belt is too loose, insufficient
battery charging, engine overheating, poor
power steering, poor air conditioning, or
excessive belt wear can result. When you
press the belt with your thumb midway
between the pulleys, there should be a de-
flection according to the following chart.
The belts should also be examined to en-
sure that they are not damaged.
If you need to replace or adjust the belt
have it done by your Fiat Dealership.
For Diesel Engine Model
The drive belts tension is adjusted auto-
matically.
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210
Your vehicle is equipped with a battery
that requires infrequent maintenance. You
will never have to add water. You should,
however, periodically check the battery,
battery terminals and battery hold- down
bracket for corrosion. Remove corrosion
using a stiff brush and ammonia mixed with
water, or baking soda mixed with water.
After removing corrosion, rinse with clean
water.
The test indicator on the top of the bat-
tery provides information on the condi-
tion of the battery.
If your vehicle is not going to be driven for
a month or longer, disconnect the cable
from the negative terminal of the battery
to help prevent discharge.
60A269
BATTERY
– Batteries produce flam-
mable hydrogen gas. Keep
flames and sparks away from the bat-
tery or an explosion may occur. Nev-
er smoke when working in the vicini-
ty of the battery.
– When checking or servicing the bat-
tery, disconnect the negative cable.
Be careful not to cause a short circuit
by allowing metal objects to contact
the battery posts and the vehicle at
the same time.
– To avoid harm to yourself or dam-
age to your vehicle or battery, follow
the jump starting instructions in the
“EMERGENCY SERVICE” section of
this manual if it is necessary to jump
start your vehicle.
WARNING
FULL WHEEL COVER
(if equipped)
1.or 2.Flat end tool
Your vehicle includes two tools, a wheel
brace and a jack crank, one of which has
a flat end.
Use the tool with the flat end to remove
the full wheel cap, as shown above.
When installing the cover, make sure that
it is positioned so that it does not cover
or foul the air valve.
54G117
60G309A
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211
Batteries contain toxic sub-
stances including sulfuric
acid and lead. They could have po-
tential negative consequences for the
environment and human health. Used
battery must be disposed or recycled
according to the local law and must
not be discarded with ordinary house-
hold waste. Make sure not to tip over
the battery when you remove it from
the vehicle. Otherwise, sulfuric acid
could run out and you might get in-
jury.
WARNING
(1)
(2)
(3)
(4)
51KM039
(1)
(2)
(4)
(3)
51KM041
Pb
(5)
(6)
51KM042
REPLACEMENT
OF THE BATTERY
To remove the battery
1.Disconnect the negative cable (1).
2.Disconnect the positive cable (2).
3.Remove the retainer bolt (3) and re-
move the retainer (4).
4.Remove the battery.
To install the battery
1.Install the battery in the reverse order
of removal.
2.Tighten the retainer bolt and battery
cables securely.5.Crossed-out wheeled bin symbol
6.Chemical symbol of “Pb”
The crossed-out wheeled bin symbol (5)
located on the battery label indicates that
used battery should be collected sepa-
rately from ordinary household waste.
The chemical symbol of “Pb” (6) indicates
the battery contains more than 0.004%
lead.
By ensuring the used battery is disposed
or recycled correctly, you will help pre-
vent potential negative consequences for
the environment and human health, which
could otherwise be caused by inappropri-
ate waste handling of the battery. The re-
cycling of materials will help to conserve
natural resources. For more detailed in-
formation about disposing or recycling of
the used battery, consult your Fiat Deal-
ership. NOTE When the battery is disconnect-
ed, some of the vehicle’s function will be
initialized and/or deactivated.
These function are required to reset af-
ter the battery is reconnected.
For Gasoline engine model For Diesel engine model
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212
FUSES
Your vehicle has three types of fuses, as
described below:
Main fuse
The main fuse takes current directly from
the battery.
Primary fuses
These fuses are between the main fuse and
individual fuses, and are for electrical load
groups.
Individual fuses
These fuses are for individual electrical cir-
cuits.
60G111A
OK
BLOWN
If the main fuse or a primary
fuse blows, be sure to have
your vehicle inspected by an autho-
rized Fiat Dealership. Always use a
genuine Fiat replacement. Never use
a substitute such as a wire even for a
temporary repair, or extensive elec-
trical damage and a fire can result.
WARNING
FUSES IN THE ENGINE
COMPARTMENT
The main fuse, primary fuses and some of
the individual fuses are located in the en-
gine compartment. If the main fuse blows,
no electrical component will function. If
a primary fuse blows, no electrical com-
ponent in the corresponding load group
will function. When replacing the main
fuse, a primary fuse or an individual fuse,
use a genuine Fiat replacement.
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227
JUMP STARTING
INSTRUCTIONS
– Use the jack only to
change wheels.
– Never jack up the vehicle on an in-
clined surface.
– Never raise the vehicle with the jack
in a location other than between the
frame bosses near the wheel to be
changed.
– Make sure that the jack is raised at
least 51 mm (2 inches) before it con-
tacts the flange. Use of the jack when
it is within 51 mm (2 inches) of being
fully collapsed may result in failure of
the jack.
– Never get under the vehicle when it
is supported by the jack.
– Never run the engine when the ve-
hicle is supported by the jack and
never allow passengers to remain in
the vehicle.
WARNING
79J017
79J018
Front wheel
Rear wheel
– Never attempt to jump
start your vehicle if the bat-
tery appears to be frozen. Batteries
in this condition may explode or rup-
ture if jump starting is attempted.
– When making jump lead connec-
tions, be certain that your hands and
the jump leads remain clear from pul-
leys, belts, or fans.
– Batteries produce flammable hy-
drogen gas. Keep flames and sparks
away from the battery or an explo-
sion may occur. Never smoke when
working in the vicinity of the battery.
– If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
– If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by an autho-
rized Fiat Dealership.
WARNING
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228
❒Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
❒Make jump lead connections as follows:
– Connect one end of the first jump
lead to the positive (+) terminal of
the flat battery (1).
– Connect the other end to the posi-
tive (+) terminal of the booster bat-
tery (2).
– Connect one end of the second jump
lead to the negative (–) terminal of
the booster battery (2).
– Make the final connection to an un-
painted, heavy metal part (i. e. engine
hook (3)) of the engine of the vehi-
cle with the flat battery (1).
❒If the booster battery you are using is
fitted to another vehicle, start the en-
gine of the vehicle with the booster bat-
tery. Run the engine at moderate
speed.
❒Start the engine of the vehicle with the
flat battery.
❒Remove the jump leads in the exact re-
verse order in which you connected
them. IMPORTANT Your vehicle should not be
started by pushing or towing. This start-
ing method could result in permanent
damage to the catalytic converter. Use
jump leads to start a vehicle with a weak
or flat battery.
WHEN JUMP STARTING YOUR
VEHICLE, USE THE
FOLLOWING PROCEDURE
❒Use only a 12 volt battery to jump start
your vehicle. Position the good 12 V
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on an-
other vehicle, DO NOT LET THE VE-
HICLES TOUCH. Set the parking
brakes fully on both vehicles.
– To avoid harm to yourself
or damage to your vehicle or
battery, follow the jump starting in-
structions below precisely and in order.
If you are in doubt, call for qualified
road service.
WARNING
(1)
(3)
(2)
54G079
Never connect the jump lead
directly to the negative (–)
terminal of the discharged battery, or
an explosion may occur.
WARNING
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229
IMPORTANT The steering column is not
strong enough to withstand shocks trans-
mitted from the front wheels during tow-
ing. Always unlock the steering wheel be-
fore towing.
4-WHEEL DRIVE (4WD)
Your vehicle should be towed under one
of the following conditions:
❒With all four wheels on a flat-bed truck.
❒With the front or rear wheels lifted and
a dolly under the other wheels.
IMPORTANT Towing your vehicle with
front and/ or rear wheels on the ground
can result in damage to the automatic
transaxle and/ or the 4WD drive system.
IF THE STARTER DOES
NOT OPERATE
❒Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery
condition. If the headlights go exces-
sively dim or go off, it usually means
that either the battery is flat or the bat-
tery terminal contact is poor. Recharge
the battery or correct battery terminal
contact as necessary.
❒If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the ve-
hicle inspected by your authorized
Fiat Dealership.
TOWING
If you need to have your vehicle towed,
contact a professional service. Your deal-
er can provide you with detailed towing
instructions.
IMPORTANT To help avoid damage to
your vehicle during towing, proper equip-
ment and towing procedures must be
used.
2-WHEEL DRIVE (2WD)
MANUAL TRANSAXLE
Manual transaxle vehicles may be towed
using either of the following methods.
❒From the front, with the front wheels
lifted and the rear wheels on the
ground. Before towing, make sure that
the parking brake is released.
❒From the rear, with the rear wheels lift-
ed and the front wheels on the ground,
provided the steering and drivetrain are
in operational condition. Before tow-
ing, make sure that transaxle is in neu-
tral, the steering wheel is unlocked (the
ignition key should be in the “ACC” po-
sition), and the steering wheel is se-
cured with a clamping device designed
for towing service.
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