Page 456 of 528
Maintenance Log and Service Chart (Diesel Engines)
Noise Systems Maintenance Chart and Service Log Ð Insert Month, Day, Year under column mileage closest to
the mileage at which service was performed.
MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000
KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
MILES 67,500 75,000 82,500 90,000 97,500 84,000 105,00 112,500
KILOMETERS 108 000 120 000 132 000 144 000 126 000 156 000 168 000 181 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
456 MAINTAINING YOUR VEHICLE
Page 483 of 528
Maintenance Schedule
Miles 7,500 15,000 22,500 30,000 37,500
(Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000)
[Months] [6] [12] [18] [24] [30]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage.X X XXX
Lubricate outer tie rod ends. X X X X X
Check transfer case fluid level (4X4). X
Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).XX
Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine Only)XX
Change automatic transmission fluid. X
Replace fuel filter element. X X
MAINTENANCE SCHEDULES 483
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Page 484 of 528
Miles 7,500 15,000 22,500 30,000 37,500
(Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000)
[Months] [6] [12] [18] [24] [30]
Inspect brake linings. X
Inspect and adjust parking brake if necessary. X
Inspect fan hub.X
Inspect damper.X
Inspect front wheel bearings. X
Inspect drive belt, replace as necessary. X
484 MAINTENANCE SCHEDULES
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Page 485 of 528
Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (97 000) (109 000) (121 000)
[Months] [36] [42] [48] [54] [60]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage.X X XXX
Lubricate outer tie rod ends. X X X X X
Drain and refill transfer case fluid (4X4). X
Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).XXX
Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine only)XXX
Change rear axle fluid (4500/5500 4X4 and 4X2). X
Change automatic transmission fluid. X
Change manual transmission fluid. X
MAINTENANCE SCHEDULES 485
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Page 486 of 528
Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (97 000) (109 000) (121 000)
[Months] [36] [42] [48] [54] [60]
Flush and replace engine coolant at 60 months, if
not replaced at 100,000 miles (160 000 km).X
Inspect drive belt, replace as necessary. X X
Replace fuel filter element. X X X
Inspect brake linings. X X
Inspect and adjust parking brake if necessary. X X
Inspect fan hub. X
Inspect damper. X
Inspect front wheel bearings. X
Replace Crankcase Ventilation Filter (CCV). X
486 MAINTENANCE SCHEDULES
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Page 487 of 528
Miles 82,500 90,000 97,500 100,000 105,000
(Kilometers) (133 000) (145 000) (157 000) (160 000) (169 000)
[Months] [66] [72] [78] [84]
Change engine oil and engine oil filter. X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X
Rotate tires. X X X X
Check spare tire for proper pressure and correct
stowage.XXX X
Lubricate outer tie rod ends. X X X X
Flush and replace engine coolant, if not replaced at
60 mos.X
Check transfer case fluid level (4X4). X
Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).XX
Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine only).XX
Change automatic transmission fluid. X
Inspect drive belt, replace as required.* X X
MAINTENANCE SCHEDULES 487
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Page 488 of 528
Miles 82,500 90,000 97,500 100,000 105,000
(Kilometers) (133 000) (145 000) (157 000) (160 000) (169 000)
[Months] [66] [72] [78] [84]
Inspect fan hub. X
Inspect damper. X
Replace fuel filter element. X X
Inspect front wheel bearings. X
Inspect brake linings. X X
Inspect and adjust parking brake if necessary. X X
488 MAINTENANCE SCHEDULES
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Page 489 of 528
Miles 112,500 120,000 127,500 135,000 142,500 150,000
(Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000)
[Months] [90] [96] [102] [108] [114] [120]
Change engine oil and engine oil filter. X X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X X
Rotate tires. X X X X X X
Check spare tire for proper pressure and cor-
rect stowage.X X XXXX
Lubricate outer tie rod ends. X X X X X X
Flush and replace engine coolant at 120
months, if not replaced at 100,000 miles (161
000 km).X
Inspect drive belt, replace as required.* X X X
Drain and refill transfer case fluid (4X4). X
Check transfer case fluid level (4X4).X
Change front axle fluid (3500/4500/5500 4X4)
( Diesel Engine only).XXX
MAINTENANCE SCHEDULES 489
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