release the Trip Odometer button on the instrument
cluster. To reset the oil change indicator system (after
performing the scheduled maintenance) refer to the fol-
lowing procedure.
1. Turn the ignition switch to the ON position(Do not
start the engine).
2. Fully depress the accelerator pedal slowly three
times within 10 seconds.
3. Turn the ignition switch to the OFF/LOCK position.
NOTE:If the indicator message illuminates when you
start the vehicle, the oil change indicator system did not
reset. If necessary repeat this procedure.
17. Front Fog Light Indicator Ð If Equipped
This light shows when the front fog lights are ON.18. Malfunction Indicator Light
This light is part of an onboard diagnostic system
which monitors the emissions and engine control
system. If the vehicle is ready for emissions
testing, the light will come on when the ignition is first
turned on and remain on, as a bulb check, until the
engine is started. If the vehicle is not ready for emissions
testing the light will come on when the ignition is first
turned on and remain on for 15 seconds, then blink for 5
seconds, and remain on until the vehicle is started. If the
bulb does not come on during starting, have the condi-
tion investigated promptly.
If this light comes on and remains on while driving, it
suggests a potential engine control problem and the need
for system service.
Although your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.
UNDERSTANDING YOUR INSTRUMENT PANEL 201
4
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will blink for approximately five seconds
and then remain on until the first engine crank or the
key is turned off. This means that your vehicle's OBD
system isnot readyand you shouldnotproceed to the
I/M station.
b. The MIL will remain fully illuminated until the first
engine crank or the key is turned off. This means that
your vehicle's OBD system isreadyand you can
proceed to the I/M station.
If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced, or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.Regardless of whether your vehicle's OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
vehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Mopartparts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-Mopartparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
MAINTAINING YOUR VEHICLE 449
7
Engine Oil Filter
The engine oil filter should be replaced at every engine
oil change.
Engine Oil Filter Selection
The manufacturer's engines have a full-flow type oil
filter. Use a filter of this type for replacement. The quality
of replacement filters varies considerably. Only high-
quality filters should be used to assure most efficient
service. Mopar Engine Oil Filters are a high-quality oil
filter and are recommended.
Drive Belts Ð Check Condition and Tension
Belt tension is controlled by means of an automatic
tensioner. No belt tension adjustments are required.
However, belt and belt tensioner condition should be
inspected at the specified intervals and replaced if re-
quired. See your authorized dealer for service.At the mileage indicated in the maintenance schedule, all
belts and tensioner should be checked for condition.
Improper belt tension can cause belt slippage and failure.
Belts should be inspected for evidence of cuts, cracks,
glazing or frayed cords and replaced if there is indication
of damage which could result in belt failure. Low gen-
erator belt tension can cause battery failure.
Also check belt routing to make sure there is no interfer-
ence between the belts and other engine components.
Spark Plugs (Gas Engines)
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty spark
plug. Malfunctioning spark plugs can damage the cata-
lytic converter. For proper type of replacement spark
plugs, refer to the ªSpark Plugsº under ªFluids, Lubri-
cants and Genuine Partsº in Section 7.
454 MAINTAINING YOUR VEHICLE
The ball joints originally supplied with the vehicle are
permanently lubricated at the factory and do not require
service. However, if the seals on the ball joints are
damaged, the joints should be replaced. Serviceable
replacement ball joints are available.
Front suspension ball joints should be replaced only by a
qualified service technician using tools specially de-
signed for this purpose. Damage to the joints and/or
suspension components may result if improper replace-
ment procedures are used.
If seals are damaged the ball joints should be replaced to
prevent leakage or contamination of the grease.
Steering Linkage Ð Inspection
Whenever the vehicle is hoisted, all steering linkage
joints should be inspected for evidence of damage. If
seals are damaged, parts should be replaced to preventleakage or contamination of the grease. Lubricate the
steering linkage regularly according to the ªMaintenance
Scheduleº in this manual.
Half-shaft Constant Velocity Joints
All four-wheel drive 1500 models are equipped with four
constant velocity joints. Periodic lubrication of these
joints is not required. However, the joint boots should be
inspected for external leakage or damage, periodically. If
external leakage or damage is evident, the joint boot and
grease should be replaced immediately. Continued op-
eration could result in failure of the joint due to water
and dirt contamination of the grease. This would require
complete replacement of the joint assembly. Refer to the
Service Manual for the detailed replacement procedure.
MAINTAINING YOUR VEHICLE 461
7
Front Prop Shaft Lubrication Ð 2500/3500 (4X4)
Models
Lubricate the front driveshaft grease fitting at each oil
change listed in the appropriate Maintenance Schedule
for your vehicle. Use Moparttype MS-6560 (lithium-
based grease), or equivalent.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, doors, liftgate, tailgate, sliding doors and
hood hinges, should be lubricated periodically to assure
quiet, easy operation and to protect against rust and
wear. Prior to the application of any lubricant, the parts
concerned should be wiped clean to remove dust and
grit. After lubricating, excess oil and grease should be
removed. Particular attention should also be given to
hood latching components to ensure proper function.
When performing other underhood services, the hood
latch, release mechanism and safety catch should be
cleaned and lubricated. The external lock cylinders
should be lubricated twice a year, preferably in the Fall
and Spring. Apply a small amount of a high-quality
lubricant such as MopartLock Cylinder Lubricant di-
rectly into the lock cylinder.
Front Driveshaft Grease Fitting
462 MAINTAINING YOUR VEHICLE
Ensure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Fuel System Connections
Electronic Fuel Injection high pressure fuel systems are
designed with tubes and special connects, connections
and clamps which have unique material characteristics to
provide adequate sealing and resist attack by deterio-
rated gasoline.
You are urged to use only the manufacture's specified
tubes, connections and clamps, or their equivalent in
material and specification, in any fuel system servicing.
Brake System
Power Disc Brakes (Front and Rear)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Brake and Power Steering Hoses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, tears, cuts, abrasion, and excessive swelling
indicate deterioration of the rubber. Particular attention
should be made to examining those hose surfaces nearest
to high heat sources, such as the exhaust manifold.
Ensure nylon tubing in these areas has not melted or
collapsed.
MAINTAINING YOUR VEHICLE 471
7
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. For the
correct lubricant type, refer to ªFluids, Lubricants and
Genuine Partsº in this Section.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For the correct Fluid type, refer to ªFluids, Lubricants
and Genuine Partsº in this Section. For normal service,
periodic fluid level checks are not required. When the
vehicle is serviced for other reasons the exterior surfaces
of the axle assembly should be inspected. If gear oil
leakage is suspected inspect the fluid level.This inspection should be made with the vehicle in a level
position. The fluid level should be even with the bottom
of the fill hole for the Manufacturer's C205F HD front
axles. The fluid level should be 5/8 in (16 mm) below the
fill hole on 9 1/4 in manufacturer's rear axles.
For all 2500/3500 Model axles, the fluid level should be
1/4º 1/4 in(6.4 mm 6.4 mm) below the fill hole on the
9.25 in front and 3/4 in 1/4 in (19 mm 6.4 mm) on
10.5 in rear axles. The 11.5 in rear axle level should be 1/4
in 1/4 in (6.4 mm 6.4 mm) below the fill hole.Drain and Refill
Follow the Maintenance Schedule for recommended
front and rear axle fluid change intervals.
Lubricant Selection
For the correct fluid type, refer to ªFluids, Lubricants and
Genuine Partsº in this Section.
474 MAINTAINING YOUR VEHICLE
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentialsin 1500 Model vehicles re-
quire that 4 oz. (118 ml) Mopartlimited slip additive be
added to the gear lubricant. Refer to Fluids, Lubricants
and Genuine Parts for correct fluid type. The Mopart
Limited Slip Additive should be added to the gear
lubricant whenever a fluid change is made.
2500/3500 Model AxlesDO NOT REQUIREany limited
slip oil additive (friction modifiers).Transfer Case
Drain And Refill
Follow the Maintenance Schedule for recommended
transfer case fluid change intervals.
Lubricant Selection
For the correct Fluid type, refer to ªFluids, Lubricants
and Genuine Partsº in this Section.
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
MAINTAINING YOUR VEHICLE 475
7