2008 DODGE RAM 3500 CHASSIS CAB maintenance

TABLE OF CONTENTSSECTIONPAGE
1INTRODUCTION.............................................................3
2THINGS TO KNOW BEFORE STARTING YOUR VEHICLE...............................9
3UNDERSTANDING THE FEATURES OF YOUR VEHICLE...............................77
4UNDERSTANDING YOUR INSTRUMENT PANEL................................... 167
5STARTING AND OPERATING................................................. 247
6WHAT TO DO IN EMERGENCIES...............................................377
7MAINTAINING YOUR VEHICLE............................................... 397
8MAINTENANCE SCHEDULES.................................................. 479
9IF YOU NEED CONSUMER ASSISTANCE..........................................499
10INDEX....................................................................509
1
2
3
4
5
6
7
8
9
10

INTRODUCTION
This manual has been prepared with the assistance of
service and engineering specialists to acquaint you with
the operation and maintenance of your new vehicle. It is
supplemented by a Warranty Information Booklet and
various customer oriented documents. You are urged to
read these publications carefully. Following the instruc-
tions and recommendations in this manual will help
assure safe and enjoyable operation of your vehicle.
NOTE: After you read the manual, it should be stored
in the vehicle for convenient reference and remain with
the vehicle when sold, so that the new owner will be
aware of all safety warnings.
When it comes to service, remember that your dealer
knows your vehicle best, has the factory-trained techni-
cians and genuine Mopartparts, and is interested in
your satisfaction.
A MESSAGE FROM DAIMLERCHRYSLER
CORPORATION ± DIESEL ENGINES ONLY
DaimlerChrysler Corporation and Cummins welcome
you as a new Dodge Ram Cummins Turbo Diesel-
powered truck owner.
Almost 100% of the heavy duty trucks in the United
States and Canada are diesel powered because of the fuel
economy, rugged durability, and high torque which per-
mits pulling heavy loads. Cummins engines power well
over half of these trucks. Now this same technology and
proven performance is yours in your new Dodge Ram
truck equipped with the Cummins 6.7 liter, Turbo-
charged, Charge Air Cooled, Diesel engine.
Your diesel truck will sound, feel, drive, and operate
differently from a gasoline-powered truck. It is important
that you read and understand this manual. You may find
that some of the starting, operating, and maintenance
procedures are different. However, they are simple to
4 INTRODUCTION

Children Too Large for Booster Seats
Children who are large enough to wear the shoulder belt
comfortably, and whose legs are long enough to bend
over the front of the seat when their back is against the
seat back should use the lap/shoulder belt in a rear seat.
²Make sure that the child is upright in the seat.
²The lap portion should be low on the hips and as snug
as possible.
²Check belt fit periodically. A child's squirming or
slouching can move the belt out of position.
If the shoulder belt contacts the face or neck, move the
child closer to the center of the vehicle. Never allow a
child to put the shoulder belt under an arm or behind
their back.
NEW ENGINE BREAK-IN
5.7L Gas Engine
A long break-in period is not required for the engine in
your new vehicle. Drive moderately during the first 300
miles (500 km). After the initial 60 miles (100 km), speeds
up to 50 or 55 mph (80 or 90 km/h) are desirable. While
cruising, brief full-throttle acceleration, within the limits
of local traffic laws, contributes to a good break-in.
Avoid wide open throttle acceleration in low gear.
The engine oil installed in the engine at the factory is a
high quality, energy conserving type lubricant. Oil
changes should be consistent with the anticipated cli-
matic conditions under which vehicle operation will
occur. The recommended viscosity and quality grades are
discussed in Section 7 under Maintenance Procedures,
Engine Oil.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 71
2

²DOOR(S) AJAR (with a single chime if vehicle is in
motion)
²LOW WASHER FLUID (with a single chime)
²OIL CHANGE REQUIRED (with a single chime)
²CATALYST FULL SEE OWNER MANUAL
²CATALYST STAT lllllll 90%
²CATALYST FULL SERVICE REQUIRED
²SERVICE AIR FILTER
²SERVICE CCV FILTER
²COOLANT LOW (with a single chime)
OIL CHANGE REQUIRED Ð If Equipped
Your vehicle is equipped with an engine oil change
indicator system. The ªOil Change Requiredº message
will flash in the EVIC display for approximately 10
seconds after a single chime has sounded to indicate thenext scheduled oil change interval. The engine oil change
indicator system is duty cycle based, which means the
engine oil change interval may fluctuate dependent upon
your personal driving style.
Unless reset, this message will continue to display each
time you turn the ignition switch to the ON/RUN
position. To turn off the message temporarily, press and
release the Menu button. To reset the oil change indicator
system (after performing the scheduled maintenance)
refer to the following procedure.
1. Turn the ignition switch to the ON position(Do not
start the engine).
2. Fully depress the accelerator pedal slowly three times
within 10 seconds.
3. Turn the ignition switch to the OFF/LOCK position.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 145
3

NPTY Button9Seek9.....................229
NSatellite Antenna......................229
NReception Quality.....................230
mRemote Sound System Controls Ð
If Equipped...........................230
NRadio Operation......................231
NTape Player.........................231
NCD Player..........................231
mCassette Tape And Player Maintenance.......232
mCompact Disc Maintenance................233mRadio Operation And Cellular Phones........233
mClimate Controls.......................234
NHeater Only Ð If Equipped..............234
NAir Conditioning And Heating Ð
If Equipped.........................237
NAir Conditioning With Dual Zone Temperature
Control Ð If Equipped.................240
NOperating Tips.......................244
NOperating Tips Chart...................246
170 UNDERSTANDING YOUR INSTRUMENT PANEL

seconds after a single chime has sounded to indicate the
next scheduled oil change interval. The engine oil change
indicator system is duty cycle based, which means the
engine oil change interval may fluctuate dependent upon
your personal driving style.
Unless reset, this message will continue to display each
time you turn the ignition switch to the ON/RUN
position. To turn off the message temporarily, press and
release the Trip Odometer button on the instrument
cluster. To reset the oil change indicator system (after
performing the scheduled maintenance) refer to the fol-
lowing procedure.
1. Turn the ignition switch to the ON position(Do not
start the engine).
2. Fully depress the accelerator pedal slowly three
times within 10 seconds.
3. Turn the ignition switch to the OFF/LOCK position.NOTE:If the indicator message illuminates when you
start the vehicle, the oil change indicator system did not
reset. If necessary repeat this procedure.
17. Front Fog Light Indicator Ð If Equipped
This light shows when the front fog lights are ON.
18. Malfunction Indicator Light
This light is part of an onboard diagnostic system
which monitors the emissions and engine control
system. If the vehicle is ready for emissions
testing the light will come on when the ignition is first
turned on and remain on, as a bulb check, until the
engine is started. If the vehicle is not ready for emissions
testing the light will come on when the ignition is first
turned on and remain on for 15 seconds, then blink for 5
seconds, and remain on until the vehicle is started. If the
bulb does not come on during starting, have the condi-
tion investigated promptly.
UNDERSTANDING YOUR INSTRUMENT PANEL 179
4

the electric shift 4WD system. If the SERV 4WD light
stays on or comes on during driving, it means that the
4WD system is not functioning properly and that service
is required.
23. Water In Fuel Indicator Ð Diesel Only
Indicates there is water detected in the fuel
filter. Refer to the Maintenance section, Drain-
ing Fuel/Water Separator Filter, for water
drain procedure.(See page 417 for more infor-
mation.)
24. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It may
also occur when operating the vehicle in a high
torque converter slip condition, such as 4-wheel-drive
operation (e.g. snow plowing, off- road operation). If thislight comes on, stop the vehicle and run the engine at idle
or faster, with the transmission in NEUTRAL until the
light goes off.
25. Wait To Start Indicator Ð Diesel Only
The Wait To Start Indicator will illuminate when
the ignition is turned to the run position and the
intake manifold temperature is below 66 degrees F.
Follow engine starting procedure for proper engine start-
ing and operating. Wait until the Wait To Start Indicator
turns OFF then start the vehicle.
NOTE:The Wait To Start Indicator may not illuminate if
the engine coolant temperature is warm enough.
26. Odometer/Trip Odometer Button
Press this button to toggle between the odometer and the
trip odometer display. Holding the button in resets the
trip odometer reading when in trip mode.
182 UNDERSTANDING YOUR INSTRUMENT PANEL

CASSETTE TAPE AND PLAYER MAINTENANCE
To keep the cassette tapes and player in good condition,
take the following precautions:
1. Do not use cassette tapes longer than C-90; otherwise,
sound quality and tape durability will be greatly dimin-
ished.
2. Keep the cassette tape in its case to protect from
slackness and dust when it is not in use.
3. Keep the cassette tape away from direct sunlight, heat
and magnetic fields such as the radio speakers.
4. Before inserting a tape, make sure that the label is
adhering flatly to the cassette.
5. A loose tape should be corrected before use. To rewind
a loose tape, insert the eraser end of a pencil into the tape
drive gear and twist the pencil in the required directions.Maintain your cassette tape player. The head and capstan
shaft in the cassette player can pick up dirt or tape
deposits each time a cassette is played. The result of
deposits on the capstan shaft may cause the tape to wrap
around and become lodged in the tape transport. The
other adverse condition is low or ªmuddyº sound from
one or both channels, as if the treble tone control were
turned all the way down. To prevent this, you should
periodically clean the head with a commercially available
WET cleaning cassette.
As preventive maintenance, clean the head about every
30 hours of use. If you wait until the head becomes very
dirty (noticeably poor sound), it may not be possible to
remove all deposits with a simple WET cleaning cassette.
232 UNDERSTANDING YOUR INSTRUMENT PANEL