Page 7 of 528

WARNINGS AND CAUTIONS
This manual containsWARNINGSagainst operating
procedures which could result in an accident or bodily
injury. It also containsCAUTIONSagainst procedures
which could result in damage to your vehicle. If you do
not read this entire manual you may miss important
information. Observe all Warnings and Cautions.
VAN CONVERSIONS/CAMPERS
The Manufacturer's Warranty does not apply to body
modifications or special equipment installed by van
conversion/camper manufacturers/ body builders. See
the Warranty information book, Section 2.1.C. Such
equipment includes video monitors, VCRs, heaters,
stoves, refrigerators, etc. For warranty coverage and
service on these items, contact the applicable manufac-
turer.Operating instructions for the special equipment in-
stalled by the conversion/camper manufacturer should
also be supplied with your vehicle. If these instructions
are missing, please contact your selling dealer for assis-
tance in obtaining replacement documents from the
applicable manufacturer.
For information on the Body Builders Guide go to:
www.dodgebodybuilder.com. This website contains di-
mensional and technical specifications for Dodge trucks.
It is intended for Second Stage Manufacturer's technical
support. For service issues, contact your Dodge dealer.
INTRODUCTION 7
1
Page 75 of 528

Safety Checks You Should Make Inside The
Vehicle
Heater Defroster Ducts
Inspect the heater defroster ducts for proper operation.
Check for proper air flow through all defroster ducts. If
there are any question regarding the operation of your
heater defroster ducts, have the system checked by an
authorized dealer
Seat Belts
Inspect the belt system periodically, checking for cuts,
frays and loose parts. Damaged parts must be replaced
immediately. Do not disassemble or modify the system.
Seat belt assemblies must be replaced after an accident if
they have been damaged (bent retractor, torn webbing,
etc.) or if the front airbags have deployed. If there is any
question regarding belt or retractor condition, replace the
belt.
Airbag Light
The light should come on and remain on for 6 to 8
seconds as a bulb check when the ignition switch is first
turned ON. If the light is not lit during starting, see your
authorized dealer. If the light stays on, flickers or comes
on while driving, have the system checked by an autho-
rized dealer. If there is a problem with the airbag light the
seatbelt light will flash.
Safety Checks You Should Make Outside The
Vehicle
Tires
Examine tires for tread wear or uneven wear patterns.
Check for stones, nails, glass or other objects lodged in
the tread.
Inspect for tread cuts or sidewall cracks. Check wheel
nuts for tightness and tires for proper pressure.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 75
2
Page 120 of 528
WARNING!
Persons who are unable to feel pain to the skin
because of advanced age, chronic illness, diabetes,
spinal cord injury, medication, alcohol use, exhaus-
tion or other physical condition must exercise care
when using the seat heater. It may cause burns even
at low temperatures, especially if used for long
periods of time.
Do not place anything on the seat that insulates
against heat, such as a blanket or cushion. This may
cause the seat heater to overheat.
TO OPEN AND CLOSE THE HOOD
To open the hood, two latches must be released. First pull
the hood release lever located below the steering wheel at
the base of the instrument panel. Once the hood is
released you must reach into the opening beneath the
center of the grille and push up the latch to release the
safety catch before raising the hood.
Hood Release Lever
120 UNDERSTANDING THE FEATURES OF YOUR VEHICLE
Page 170 of 528
NPTY Button9Seek9.....................229
NSatellite Antenna......................229
NReception Quality.....................230
mRemote Sound System Controls Ð
If Equipped...........................230
NRadio Operation......................231
NTape Player.........................231
NCD Player..........................231
mCassette Tape And Player Maintenance.......232
mCompact Disc Maintenance................233mRadio Operation And Cellular Phones........233
mClimate Controls.......................234
NHeater Only Ð If Equipped..............234
NAir Conditioning And Heating Ð
If Equipped.........................237
NAir Conditioning With Dual Zone Temperature
Control Ð If Equipped.................240
NOperating Tips.......................244
NOperating Tips Chart...................246
170 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 174 of 528

INSTRUMENT CLUSTER DESCRIPTION
1. Check Gages
This light illuminates when the Voltmeter, Engine
Oil Pressure or Engine Coolant Temperature
gages indicate a reading either too high or too low.
Examine the gages carefully, and follow the instructions
contained below for each indicated problem.
NOTE:When the ignition switch is turned to OFF, the
Fuel Gage, Voltmeter, Oil Pressure and Engine Coolant
Temperature gages may not show accurate readings.
When the engine is not running, turn the ignition switch
to ON to obtain accurate readings.
2. Voltmeter
When the engine is running, the gauge indicates
the electrical system voltage. The pointer should
stay within the normal range if the battery is charged. Ifthe pointer moves to either extreme left or right and
remains there during normal driving, the electrical sys-
tem should be serviced.
NOTE:If the gauge pointer moves to either extreme of
the gauge, the ªCheck Gagesº indicator will illuminate
and a single chime will sound.
NOTE:
²The voltmeter may show a gauge fluctuation at vari-
ous engine temperatures. This cycling operation is
caused by the post-heat cycle of the intake manifold
heater system. The number of cycles and the length of
the cycling operation is controlled by the engine
control module. Post-heat operation can run for sev-
eral minutes, and then the electrical system and volt-
meter needle will stabilize.
²The cycling action will cause temporary dimming of
the headlamps, interior lamps, and also a noticeable
reduction in blower motor speed.
174 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 234 of 528
CLIMATE CONTROLS
The controls for the heating and ventilation system in this
vehicle consist of a series of rotary knobs. These comfort
controls can be set to obtain desired interior conditions.
Heater Only Ð If Equipped
Climate Control Location
Manual Heating Controls
234 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 248 of 528

NOperating Precautions..................268
NCooling System Tips Ð Automatic
Transmission........................268
mEngine Block Heater (Gas Engines)Ð
If Equipped...........................270
mDiesel Exhaust Brake (Engine Braking) ±
If Equipped...........................270
mAutomatic Transmission..................273
NAutomatic Transmission With Overdrive
(5 Speed 545RFE) Ð If Equipped..........273
NAutomatic Transmission (6 Speed AS68RC) Ð
If Equipped.........................279
mManual Transmission....................285
NManual Transmission Ð 6 Speed (G56)......286
NRecommended Vehicle Shift Speeds........287NDownshifting ± Gas Engine..............288
NDownshifting ± Diesel Engine............288
mFour-Wheel-Drive Operation Ð If Equipped....289
NManually Shifted Transfer Case Operating
Information/Precautions................289
NShifting Procedure Ð Manually Shifted
Transfer Case........................292
NTransfer Case Reminder Light............293
NElectronically Shifted Transfer Case Operating
Information/Precautions (4 Position Switch) Ð
If Equipped.........................294
NShifting Procedure Ð Electronically Shifted
Transfer Case........................298
mLimited-Slip Differential Ð If Equipped.......301
mPower Take Off Operation ± If Equipped......302
248 STARTING AND OPERATING
Page 256 of 528

WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
Manual Transmission ± If Equipped
Apply the parking brake, place the gearshift control lever
in NEUTRAL and depress the clutch pedal to the floor
before starting the vehicle. This vehicle is equipped with
a clutch interlocking ignition system. It will not start
unless the clutch is fully depressed.
Automatic Transmission ± If Equipped
Start the engine with the selector lever in NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.The Cummins Diesel engine is equipped with several
features designed to assist cold weather starting and
operation:
²The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110±115 volt AC electrical
outlet with a grounded, three-wire extension cord.
NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized Mopartdealer.
²A 12±volt heater built into the fuel filter housing aids
in preventing fuel gelling. It is controlled by a built-in
thermostat.
²A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
256 STARTING AND OPERATING