2008 DODGE RAM 3500 CHASSIS CAB fuel

Adding Fuel (Diesel Engines)
CAUTION!
To avoid fuel spillage and overfilling, do not ªtop
offº the fuel tank after filling.
NOTE:
²When the fuel nozzle ªclicksº or shuts off, the fuel
tank is full.
²Tighten the gas cap until you hear a ªclickingº sound.
This is an indication that the gas cap is properly
tightened.
²Make sure that the gas cap is tightened each time the
vehicle is refueled.
WARNING!
A fire may result if fuel is pumped into a portable
container that is on a truck bed. You could be burned.
Always place fuel containers on the ground while
filling.
Fuel Filler Cap (Gas Cap)
If the gas cap is lost or damaged, be sure the replacement
cap is for use with this vehicle.
CAUTION!
Damage to the fuel system or emission control sys-
tem could result from using an improper fuel tank
filler tube cap (gas cap). A poorly fitting cap could let
impurities into the fuel system.
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WARNING!
²Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
²Never add fuel to the vehicle when the engine is
running.
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system. Proper main-
tenance of the engine fuel filter and fuel tank is essential.
(See Section 7 for Maintenance Procedures).
NOTE:Climatized Ultra Low Sulfur diesel fuel is a
blend of Number 2 Ultra Low Sulfur and Number 1 Ultra
Low Sulfur Diesel fuel which reduces the temperature at
which wax crystals form in the fuel.
Bulk Fuel Storage
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of ªmicrobes.º These
microbes form ªslimeº that will clog fuel filters and lines.
Drain condensation from the supply tank and change the
line filter on a regular basis.
NOTE:When a diesel engine is allowed to run out of
fuel, air is pulled into the fuel system.
You may try priming as described below. However, if the
engine will not start, refer to the fuel priming procedure
in the Service Manual or have the vehicle towed to an
authorized Dodge dealer.
346 STARTING AND OPERATING

WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Priming if the engine has run out of fuel
1. Add a substantial quantity of fuel to the tank 5 to 10
gallons (19 to 38L).
2. Crank the engine for 1 to 2 seconds. If the engine does
not start, then release the key or starter button back to the
RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue to
run and purge air from the system for about 20 seconds.
After 20 seconds, attempt to start the engine again.
3. Start the engine using the Normal Starting Procedure.4. Repeat the procedure if the engine does not start.CAUTION!
Do not engage the starter motor for more than 15
seconds at a time. Allow two minutes between the
cranking intervals.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
VEHICLE LOADING
Certification Label
As required by National Highway Traffic Safety Admin-
istration Regulations, your vehicle has a certification
label affixed to the driver's side door or pillar.
This label contains the month and year of manufacture,
Gross Vehicle Weight Rating (GVWR), Gross Axle Weight
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Inflation Pressure
This is the cold tire inflation pressure for your vehicle for
all loading conditions up to full GAWR.
Curb Weight
The curb weight of a vehicle is defined as the total weight
of the vehicle with all fluids, including vehicle fuel, at full
capacity conditions, and with no occupants or cargo
loaded into the vehicle. The front and rear curb weight
values are determined by weighing your vehicle on a
commercial scale before any occupants or cargo are
added.
Loading
The actual total weight and the weight of the front and
rear of your vehicle at the ground can best be determined
by weighing it when it is loaded and ready for operation.The entire vehicle should first be weighed on a commer-
cial scale to insure that the GVWR has not been exceeded.
The weight on the front and rear of the vehicle should
then be determined separately to be sure that the load is
properly distributed over front and rear axle. Weighing
the vehicle may show that the GAWR of either the front
or rear axles has been exceeded but the total load is
within the specified GVWR. If so, weight must be shifted
from front to rear or rear to front as appropriate until the
specified weight limitations are met. Store the heavier
items down low and be sure that the weight is distributed
equally. Stow all loose items securely before driving.
Improper weight distributions can have an adverse effect
on the way your vehicle steers and handles and the way
the brakes operate.
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The automatic transmission fluid and filter should be
changed if you REGULARLY tow a trailer for more than
45 minutes of continuous operation. See Maintenance
Schedule in section 8 of this manual for transmission
fluid change intervals.
NOTE:Check the automatic transmission fluid level
before towing.
Towing Tips Ð Tow/Haul (If Equipped)
To reduce potential for automatic transmission overheat-
ing, turn the ªTOW HAUL OD/OFFº feature ON when
driving in hilly areas or shift the transmission to Drive
position 2 on more severe grades.
Towing Tips Ð Electronic Speed Control (If
Equipped)
þ
Don't use in hilly terrain or with heavy loads.
þWhen using the speed control, if you experience speed
drops greater than 10 mph (16 km/h), disengage until
you can get back to cruising speed.
þUse speed control in flat terrain and with light loads to
maximize fuel efficiency.
Towing Tips Ð Cooling System
To reduce potential for engine and transmission over-
heating, take the following actions:
þCity Driving
When stopped for short periods of time, put transmission
in neutral and increase engine idle speed.
þHighway Driving
Reduce speed.
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MAINTAINING YOUR VEHICLE
CONTENTS
mEngine Compartment Ð 6.7L Diesel Engine....400
mEngine CompartmentÐ 5.7L Gas Engine......401
mOnboard Diagnostic System (OBD II).........402
NLoose Fuel Filler Cap Message............402
mReplacement Parts......................403
mEngine Data Plate......................403
mDealer Service.........................403
mService Information.....................404
mMaintenance Procedures..................406NEngine Oil..........................406
NDrive Belts (Gas Engines)...............413
NDrive Belt (Diesel Engines)..............413
NEngine Air Cleaner Filter (Gas Engines).....413
NEngine Air Cleaner Filter (Diesel Engines)....414
NDraining Fuel/Water Separator Filter (Diesel
Engines)............................417
NEngine Fuel Filter (Gas Engines)...........420
NSpark Plugs (Gas Engines)...............420
7

NCatalytic Converter (Gas Engines).........420
NIntervention Regeneration Strategy ± EVIC
Message Process Flow (Catalyst Full Message)
(Diesel Engines Only)..................422
NEmission-Related Components (Gas Engines) . . 425
NMaintenance Free Battery (Gas Engines).....425
NMaintenance Free Batteries (Diesel Engines) . . . 426
NAir Conditioner Maintenance.............427
NPower Steering Ð Fluid Check............428
NFront Suspension Ball Joints..............429
NSteering Linkage Ð Inspection............429
NFront Prop Shaft Lubrication.............430
NFront Axle Universal Drive Joints And
Ball Joints...........................430NBody Lubrication.....................430
NWindshield Wiper Blades................431
NWindshield Washers...................431
NExhaust System......................432
NCooling System.......................433
NFan ...............................439
NCharge Air Cooler Ð Inter-Cooler
(Diesel Engines)......................439
NHoses And Vacuum/Vapor Harnesses.......440
NFuel System Connections................440
NBrake System........................440
NClutch Hydraulic System................443
NClutch Linkage.......................443
398 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles equipped with California emissions controls
have a sophisticated onboard diagnostic system called
OBDII. This system monitors the performance of the
emissions, engine, and automatic transmission control
systems. When these systems are operating properly,
your vehicle will provide excellent performance and fuel
economy, as well as engine emissions well within current
government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the ªMalfunction Indicator
Lightº on could cause further damage to the emission
control system. It could also affect fuel economy and
driveability. The vehicle must be serviced before any
emissions tests can be performed.
If the ªMalfunction Indicator Lightº is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Loose Fuel Filler Cap Message
If the vehicles diagnostic system determines that the fuel
filler cap in loose, improperly installed, or damaged, a
GASCAP message will be displayed in the instrument
cluster. Tighten the gas cap until a ªclickingº sound is
heard. This is an indication that the gas cap is properly
402 MAINTAINING YOUR VEHICLE