Page 467 of 528

VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle's battery:
²Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Integrated Power Module, located in the
engine compartment. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be discon-
nected, without removing it from the fuse block.
²The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
²As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
²Anytime you store your vehicle, or keep it out of
service (i.e. vacation) for two weeks or more, run the
air conditioning system at idle for about five minutesin the fresh air and high blower setting. This will
insure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
NOTE:When reinstalling the IOD fuse push firmly until
fully seated, the gages in the Instrument Cluster will do
a full sweep, when the ignition key is cycled to RUN. This
is a normal condition.
NOTE:When the vehicle is shipped from the factory,
the IOD fuse is in the up, or extracted position. If the
radio, interior lamps, keyless entry, or other features do
not work with the key off, check the position of the fuse
(or check to see if the fuse is blown) to ensure that it is
fully seated. When the IOD fuse is extracted, the instru-
ment cluster, in the odometer window, will display9NO
FUSE
MAINTAINING YOUR VEHICLE 467
7
Page 480 of 528

EMISSION CONTROL SYSTEM MAINTENANCE
The ªScheduledº maintenance services, listed inbold
typein this section (Section 8) must be done at the times
or mileages specified to assure the continued proper
functioning of the emission control system. These, and all
other maintenance services included in this manual,
should be done to provide best vehicle performance and
reliability. More frequent maintenance may be needed for
vehicles in severe operating conditions such as dusty
areas and very short trip driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES Ð 6.7L TURBO
DIESEL
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²Check the engine oil level about 30 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
480 MAINTENANCE SCHEDULES
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Page 481 of 528

²Check the windshield washer solvent and add if
required. When refilling the washer fluid reservoir,
take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.
Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the batteries and clean and tighten the termi-
nals as required.
²Check the fluid levels of coolant reservoir, transmis-
sion and transfer case (if equipped), add as needed.
²Check master cylinder reservoir fluid level for indica-
tions of brake maintenance.
²Check Filter MinderŸ. Replace air cleaner filter
element if necessary.
²Check all lights and all other electrical items for correct
operation.
At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the U-Joints ( if equipped) and front suspen-
sion components.
²Check the automatic transmission fluid level.
²Check the manual transmission fluid level.
²Check the coolant level, hoses, and clamps.
²Lubricate outer tie rod ends (4X4) models only.
²Lubricate Front Drive Shaft Fitting (4X4).
MAINTENANCE SCHEDULES 481
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Page 483 of 528
Maintenance Schedule
Miles 7,500 15,000 22,500 30,000 37,500
(Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000)
[Months] [6] [12] [18] [24] [30]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage.X X XXX
Lubricate outer tie rod ends. X X X X X
Check transfer case fluid level (4X4). X
Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).XX
Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine Only)XX
Change automatic transmission fluid. X
Replace fuel filter element. X X
MAINTENANCE SCHEDULES 483
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Page 485 of 528
Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (97 000) (109 000) (121 000)
[Months] [36] [42] [48] [54] [60]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage.X X XXX
Lubricate outer tie rod ends. X X X X X
Drain and refill transfer case fluid (4X4). X
Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).XXX
Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine only)XXX
Change rear axle fluid (4500/5500 4X4 and 4X2). X
Change automatic transmission fluid. X
Change manual transmission fluid. X
MAINTENANCE SCHEDULES 485
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Page 487 of 528
Miles 82,500 90,000 97,500 100,000 105,000
(Kilometers) (133 000) (145 000) (157 000) (160 000) (169 000)
[Months] [66] [72] [78] [84]
Change engine oil and engine oil filter. X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X
Rotate tires. X X X X
Check spare tire for proper pressure and correct
stowage.XXX X
Lubricate outer tie rod ends. X X X X
Flush and replace engine coolant, if not replaced at
60 mos.X
Check transfer case fluid level (4X4). X
Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).XX
Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine only).XX
Change automatic transmission fluid. X
Inspect drive belt, replace as required.* X X
MAINTENANCE SCHEDULES 487
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Page 489 of 528
Miles 112,500 120,000 127,500 135,000 142,500 150,000
(Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000)
[Months] [90] [96] [102] [108] [114] [120]
Change engine oil and engine oil filter. X X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X X
Rotate tires. X X X X X X
Check spare tire for proper pressure and cor-
rect stowage.X X XXXX
Lubricate outer tie rod ends. X X X X X X
Flush and replace engine coolant at 120
months, if not replaced at 100,000 miles (161
000 km).X
Inspect drive belt, replace as required.* X X X
Drain and refill transfer case fluid (4X4). X
Check transfer case fluid level (4X4).X
Change front axle fluid (3500/4500/5500 4X4)
( Diesel Engine only).XXX
MAINTENANCE SCHEDULES 489
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Page 492 of 528

²Change your engine oil more often if you drive your
vehicle off-road for an extended period of time.
²Under no circumstances should oil change intervals
exceed 6,000 miles (10,000 km) or 6 months, whichever
comes first.
Your dealer will reset the oil change indicator message
after completing the scheduled oil change. If this sched-
uled oil change is performed by someone other than your
dealer the message can be reset by referring to the steps
described under ªOdometer/Trip Odometerº under ªIn-
strument Cluster Descriptionº in Section 4 of this
manual.
At Each Stop for Fuel
²Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level whilethe vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
²Check all lights and other electrical items for correct
operation.
492 MAINTENANCE SCHEDULES
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