WARNING!
Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
Make certain that the load is secured in the trailer
and will not shift during travel. When trailering
cargo that is not fully secured, dynamic load shifts
can occur that may be difficult for the driver to
control. You could lose control of your vehicle and
have an accident.
²When hauling cargo or towing a trailer, do not over-
load your vehicle or trailer. Overloading can cause a
loss of control, poor performance or damage to brakes,
axle, engine, transmission, steering, suspension, chas-
sis structure or tires.
²Safety chains must always be used between your
vehicle and trailer. Always connect the chains to the
frame or hook retainers of the vehicle hitch. Cross the
chains under the trailer tongue and allow enough
slack for turning corners.
²Vehicles with trailers should not be parked on a grade.
When parking, apply the parking brake on the tow
vehicle. Put the tow vehicle automatic transmission in
P for Park. With a manual transmission, shift the
transmission into reverse. And with four-wheel-drive
vehicles, make sure the transfer case is not in neutral.
Always, block or9chock9the trailer wheels.
²GCWR must not be exceeded.
²Total weight must be distributed between the tow
vehicle and the trailer such that the following four
ratings are not exceeded:
1. GVWR
358 STARTING AND OPERATING
When changing a rear wheel, assemble the jack drive
tube to the jack and connect the drive tube to the
extension tube. Securely place the jack under the sway
bar bracket (unless both tire's are flat on one side, then
place jack under shock bracket) facing forward in vehicle.
Connect the jack tube extension and lug wrench.Before raising the wheel off the ground, make sure that
the jack will not damage surrounding truck parts and
adjust the jack position as required.
NOTE:If the jack will not lower by turning the dial
(thumb wheel) by hand, it may be necessary to use the
jack drive tube in order to lower the jack.
WHAT TO DO IN EMERGENCIES 383
6
²Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Fan
Inspection
Check the fan for cracks and bent or broken blades. If any
of these conditions exist, you must replace the fan. Make
sure it is securely mounted.
NOTE:This service procedure must be performed by a
trained service technician. Make arrangements with your
authorized Dodge Truck Dealer for this inspection.
Charge Air Cooler Ð Inter-Cooler (Diesel
Engines)
The charge air cooler is positioned between the radiator
and the air conditioner condenser. Air enters the engine
through the air cleaner and passes through the turbo-
charger where it is pressurized. This pressurized air
rapidly reaches high temperature. The air is then directed
through a hose to the charge air cooler and through
another hose to the intake manifold of the engine. The air
entering the engine has been cooled by about 50 to 100
degrees Fahrenheit. This cooling process enables more
efficient burning of fuel resulting in fewer emissions.
To guarantee optimum performance of the system, keep
the surfaces of the charge air cooler, condenser and
radiator clean and free of debris. Periodically check the
hoses leading to and from the charge air cooler for cracks
or loose clamps resulting in loss of pressure and reduced
engine performance.
MAINTAINING YOUR VEHICLE 439
7
Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.
Pay particular attention to those hoses nearest to high
heat sources such as the exhaust manifold. Inspect hose
routing to be sure hoses do not come in contact with any
heat source or moving component which may cause heat
damage or mechanical wear.
Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Fuel System Connections
Electronic Fuel Injection high pressure fuel systems are
designed with tubes and special connects, connections
and clamps which have unique material characteristics to
provide adequate sealing and resist attack by deterio-
rated gasoline.
You are urged to use only the manufactures-specified
tubes, connections and clamps, or their equivalent in
material and specification, in any fuel system servicing.
Brake System
Power Disc Brakes (Front and Rear)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Brake And Power Steering Hoses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
440 MAINTAINING YOUR VEHICLE
heat and mechanical damage. Hard and brittle rubber,
cracking, tears, cuts, abrasion, and excessive swelling
indicate deterioration of the rubber. Particular attention
should be made to examining those hose surfaces nearest
to high heat sources, such as the exhaust manifold.
Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
NOTE:Often, fluid such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to facilitate the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
hot fluid when systems are under pressure (during
vehicle operation), should be noted before hose is re-
placed based on leakage.NOTE:Inspection of brake hoses should be performed
whenever the brake system is serviced and every engine
oil change. Inspect hydraulic brake hoses for surface
cracking, scuffing, or worn spots. If there is any evidence
of cracking, scuffing, or worn spots, the hose should be
replaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
MAINTAINING YOUR VEHICLE 441
7
Adding Fuel........................343,345
Adjustable Pedals....................... 131
Air Cleaner, Engine
(Engine Air Cleaner Filter)............413,414,453
Air Conditioner Maintenance............... 427
Air Conditioning Refrigerant.............427,428
Air Conditioning System................237,427
Air Conditioning System, Zone Control........ 240
Air Filter.............................. 414
Air Pressure, Tires....................323,333
Airbag..............................47,52
Airbag Light.........................75,175
Airbag On/Off Switch..................... 52
Alarm, Panic............................ 24
Alarm (Security Alarm).................19,177
Alarm System (Security Alarm)............... 19
Alignment and Balance................... 332
Alterations/Modifications, Vehicle............. 8
Antenna, Satellite Radio................... 229Antifreeze (Engine Coolant)..............435,436
Capacities........................... 474
Anti-Lock Warning Light...............181,312
Anti-Theft Security Alarm (Theft Alarm)........ 19
Anti-Theft System.....................19,177
Appearance Care........................ 457
Ashtray............................... 152
Auto Unlock, Doors...................... 146
Automatic Dimming Mirror................. 82
Automatic Door Locks.................... 146
Automatic Transaxle...................... 12
Interlock System........................ 19
Automatic Transmission...........273,279,446,448
Fluid and Filter Changes..............448,450
Fluid Level Check................446,448,449
Fluid Type.....................446,448,478
Shift Indicator........................ 177
Special Additives...................448,451
Automatic Transmission (Diesel Engine Only).... 446
510 INDEX
Folding Floor......................... 163
Heated.............................. 119
Lumbar Support....................... 117
Power.............................. 117
Reclining............................ 115
Security Alarm (Theft Alarm).............19,177
Selection of Coolant (Antifreeze)..........435,476
Sentry Key (Immobilizer)................... 15
Sentry Key Programming................... 17
Sentry Key Replacement................... 16
Service Assistance....................... 500
Service Contract......................... 502
Service Information...................... 404
Service Manuals........................ 504
Setting the Clock.............184,188,196,209,222
Settings, Personal........................ 146
Shifting............................... 273
Manual Transmission................... 285
Transfer Case......................... 292Transfer Case, Shifting into Transfer Case
Neutral (N).......................370,372
Transfer Case, Shifting out of Transfer Case
Neutral (N).......................371,374
Shoulder Belt Upper Anchorage.............. 43
Shoulder Belts........................... 35
Signals, Turn........................... 126
Sliding Rear Window
Power............................34,162
Slippery Surfaces, Driving On............... 304
Snow Chains (Tire Chains)................. 333
Snow Plow............................ 365
Snow Tires............................ 334
Soot Filter............................. 422
Spare Tire............................. 329
Spark Plugs.........................420,476
Speed Control (Cruise Control).............. 132
Speedometer........................... 175
Starting............................252,255
INDEX 523
10
INTRODUCTION INTRODUCTION A MESSAGE FROM DAIMLERCHRYSLER CORPORATION - DIESEL ENGINES ONLY HOW TO USE THIS MANUAL WARNINGS AND CAUTIONS VAN CONVERSIONS/CAMPERS VEHICLE IDENTIFICATION NUMBER VEHICLE
MODIFICATIONS/ALTERATIONS THINGS TO KNOW BEFORE STARTING YOUR VEHICLE A WORD ABOUT YOUR KEYS Ignition Key RemovalLocking Doors With The KeySENTRY KEY Replacement KeysCustomer Key ProgrammingGeneral InformationSTEERING
WHEEL LOCK - IF EQUIPPED If You Wish To Manually Lock The Steering WheelTo Release The Steering Wheel LockAutomatic Transmission Ignition Interlock SystemSECURITY ALARM SYSTEM - IF EQUIPPED Rearming of the SystemTo Set the AlarmTo Disarm the
SystemILLUMINATED ENTRY SYSTEM - IF EQUIPPED REMOTE KEYLESS ENTRY - IF EQUIPPED To unlock the doorsTo lock the doorsUsing the Panic AlarmGeneral InformationTransmitter Battery Service REMOTE STARTING SYSTEM - IF EQUIPPED DOOR LOCKS
Manual Door Locks - If EquippedPower Door Locks - If EquippedChild Protection Door LockWINDOWS Power Windows - If Equipped Power Sliding Rear Window -If Equipped Sliding Rear Window - If EquippedWind BuffetingOCCUPANT RESTRAINTS Lap/Shoulder Belts
Adjustable Upper Shoulder Belt AnchorageAutomatic Locking Restraint (ALR) Mode - If EquippedCenter Lap BeltsSeat Belt PretensionersEnhanced Driver Seat Belt Reminder System (BeltAlert) Seat Belts and Pregnant WomenSeat Belt ExtenderDriver And Right Front
Passenger Supplemental Restraint System (SRS)-AirbagEvent Data Recorder (EDR)Child RestraintNEW ENGINE BREAK-IN 5.7L Gas Engine6.7L Diesel EngineSAFETY TIPS Transporting PassengersLock Your VehicleExhaust GasSafety Checks You Should Make Inside
The VehicleSafety Checks You Should Make Outside The VehicleUNDERSTANDING THE FEATURES OF YOUR VEHICLE MIRRORS Inside MirrorAutomatic Dimming Mirror - If EquippedOutside MirrorsExterior Mirrors Folding FeatureElectronic Power Mirrors - If Equipped
Electric Rear Window Defroster and Heated Sideview Mirrors - If EquippedTrailer Towing Mirrors - If EquippedHANDS-FREE COMMUNICATION (UConnect) -IF EQUIPPED OperationsPhone Call FeaturesUConnect System FeaturesAdvanced Phone ConnectivityThings
You Should Know About Your UConnect SystemGeneral InformationSEATS 40-20-40 Front Seat Reclining SeatsAdjustable Head RestraintsManual Rotary Lumbar Support Adjustment - If EquippedPower Seats - If EquippedHeated Seats - If EquippedTO OPEN AND CLOSE
THE HOOD LIGHTS Interior Lights Battery SaverHeadlamp DelayHeadlights, Parking Lights, Panel LightsDaytime Running Lights (Canada Only and FleetVehicles)Lights-on ReminderFog Lights - If EquippedMultifunction Control LeverWINDSHIELD WIPERS AND
WASHERS Windshield Wipers Windshield WashersTILT STEERING COLUMN DRIVER ADJUSTABLE PEDALS - IF EQUIPPED AdjustmentELECTRONIC SPEED CONTROL - IF EQUIPPED To ActivateTo Set At A Desired SpeedTo DeactivateTo Resume SpeedTo Vary
The Speed SettingTo Accelerate For PassingOVERHEAD CONSOLE WITH COMPASS/TEMPERATURE MINI-TRIP COMPUTER - IF EQUIPPED US/M Button RESET Button Global ResetStep Button Average Fuel Economy (AVG ECO)Distance To Empty (DTE)Trip
Odometer (ODO)Elapsed Time (ET)C/T Button Automatic Compass CalibrationManual Compass CalibrationRecalibrating The CompassOutside TemperatureOVERHEAD CONSOLE WITH ELECTRONIC VEHICLE INFORMATION CENTER (EVIC) - DIESEL ONLY
Dome/Reading LightsElectronic Vehicle Information Center (EVIC) - If Equipped Compass/Temperature ButtonELECTRICAL POWER OUTLETS CIGAR LIGHTER AND ASH RECEIVER CUPHOLDERS Front Instrument Panel Cupholders (40-20-40 Seats) - Automatic
TransmissionFront Instrument Panel Cupholders (Bucket Seats) - Automatic TransmissionFront Instrument Panel Cupholders - Manual Transmission Rear Cupholder (Quad Cab) - If EquippedSTORAGE Center Storage Compartment (40-20-40 Seat) - If Equipped Center
Storage Compartment (Bucket Seats) - If Equipped Storage and Seats (Quad Cab Models)Plastic Grocery Bag Retainers REAR WINDOW FEATURES Electric Rear Window Defroster and Heated Side view Mirrors - If EquippedPower Sliding Rear Window - If Equipped
Sliding Rear Window - If EquippedFOLD FLAT LOAD FLOOR - IF EQUIPPED UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENTS AND CONTROLS INSTRUMENT CLUSTERS 5.7L Gas Engines 6.7L Cummins Diesel Engines INSTRUMENT CLUSTER
DESCRIPTION ELECTRONIC DIGITAL CLOCK Clock Setting ProcedureRADIO GENERAL INFORMATION Radio Broadcast SignalsTwo Types of SignalsElectrical DisturbancesAM ReceptionFM ReceptionSALES CODE REF - AM/FM/CD (SINGLE DISC) RADIO WITH
OPTIONAL SATELLITE RADIO AND HANDS FREE PHONE CAPABILITY Operating Instructions - Radio ModeOperation Instructions - CD ModeOperation Instructions - Auxiliary ModeOperating Instructions - Hands Free Phone - If EquippedOperating Instructions - Satellite
Radio - If EquippedSALES CODE RAQ - AM/FM/CD (6-DISC) RADIO WITH OPTIONAL SATELLITE RADIO, HANDS FREE PHONE, AND VEHICLE ENTERTAINMENT SYSTEMS (VES)CAPABILITIES Operating Instructions - Radio ModeOperation Instructions - (CD MODE
for CD Audio Play)LOAD/EJECT Button (CD Mode for CD Audio Play)Notes On Playing MP3 FilesOperation Instructions - (CD Mode for MP3 Audio Play)LOAD/EJECT Button (CD Mode for MP3 Play)SALES CODE RAK - AM/FM/CASSETTE/CD (6-DISC) RADIO WITH
OPTIONAL SATELLITE RADIO, HANDS FREE PHONE, VIDEO, MP3, and WMA CAPABILITIES Operating Instructions - Radio ModeOperating Instructions - Tape PlayerSeek ButtonFast Forward (FF)Rewind (RW)Tape EjectScan ButtonChanging Tape DirectionMetal Tape
SelectionPinch Roller ReleaseNoise ReductionOperation Instructions - (CD MODE for CD Audio Play)LOAD/EJECT Button (CD Mode for CD Audio Play)Notes On Playing MP3 FilesOperation Instructions - (CD Mode for MP3 and WMA Audio Play)LOAD/EJECT Button
(CD Mode for MP3 and WMA Play)SALES CODE REC - AM/FM/CD (6-DISC) RADIO WITH NAVIGATION SYSTEM Operating Instructions - Satellite Radio (If Equipped)REC Setting the ClockAudio Clock DisplayVIDEO ENTERTAINMENT SYSTEM (SALES CODE XRV)
- IF EQUIPPED SATELLITE RADIO - IF EQUIPPED System ActivationElectronic Serial Number/Sirius Identification Number (ESN/SID)Selecting Satellite Mode in REF, RAQ, and RAK RadiosSelecting a ChannelStoring and Selecting Pre-Set ChannelsUsing the PTY (Program
Type) Button - If EquippedPTY Button SCANPTY Button SEEKSatellite AntennaReception QualityREMOTE SOUND SYSTEM CONTROLS - IF EQUIPPED Radio OperationTape PlayerCD PlayerCASSETTE TAPE AND PLAYER MAINTENANCE COMPACT DISC
MAINTENANCE RADIO OPERATION AND CELLULAR PHONES CLIMATE CONTROLS Heater Only - If Equipped Air Conditioning and Heating - If Equipped Air Conditioning with Dual Zone Temperature Control - If EquippedOperating TipsOperating Tips Chart STARTING
AND OPERATING STARTING PROCEDURES - GAS ENGINES Manual Transmission - If EquippedAutomatic Transmission - If EquippedNormal StartingIf Engine Fails To StartAfter StartingSTARTING PROCEDURES - DIESEL ENGINES Manual Transmission - If Equipped
Automatic Transmission - If EquippedNormal Starting Procedure - Engine Manifold Air Temperature Above 66 degrees F (19 degrees C)Starting Procedure - Engine Manifold Air Temperature Below 66 degrees F (19 degrees C)Starting FluidsNORMAL OPERATION - DIESEL
ENGINE Cold Weather PrecautionsEngine Idling - In Cold WeatherStopping The EngineEngine Speed ControlOperating PrecautionsCooling System Tips -Automatic TransmissionENGINE BLOCK HEATER (GAS ENGINES)- IF EQUIPPED DIESEL EXHAUST BRAKE
(ENGINE BRAKING) - IF EQUIPPED AUTOMATIC TRANSMISSION Automatic Transmission with Overdrive (5 Speed 545RFE) - If EquippedAutomatic Transmission(6 Speed AS68RC) - If EquippedMANUAL TRANSMISSION Manual Transmission - 6 Speed (G56)
Recommended Vehicle Shift SpeedsDownshifting - Gas EngineDownshifting - Diesel EngineFOUR-WHEEL-DRIVE OPERATION - IF EQUIPPED Manually ShiftedTransfer Case Operating Information/PrecautionsShifting Procedure - Manually Shifted Transfer Case Transfer
Case Reminder LightElectronically Shifted Transfer Case Operating Information/Precautions (4 Position Switch) - If Equipped Shifting Procedure- Electronically Shifted Transfer Case LIMITED-SLIP DIFFERENTIAL - IF EQUIPPED POWER TAKE OFF OPERATION - IF
EQUIPPED Stationary ModeMobile ModePower Take Off - Aftermarket InstallationDRIVING ON SLIPPERY SURFACES DRIVING THROUGH WATER Flowing/Rising WaterShallow Standing WaterDRIVING OFF-ROAD PARKING BRAKE BRAKE SYSTEM Brake Noise
Four-Wheel Anti-Lock Brake SystemPOWER STEERING TIRE SAFETY INFORMATION Tire Markings Tire Identification Number (TIN)Tire Loading and Tire PressureTIRES - GENERAL INFORMATION Tire PressureTire Inflation PressuresRadial-Ply TiresLimited Use Spare
- If EquippedTire SpinningTread Wear IndicatorsLife of TireReplacement TiresAlignment And BalanceSUPPLEMENTAL TIRE PRESSURE INFORMATION - IF EQUIPPED TIRE CHAINS SNOW TIRES TIRE ROTATION RECOMMENDATIONS Dual Rear Wheels ENGINE
RUNAWAY FUEL REQUIREMENTS Fuel Requirements (5.7L Gas Engines)Fuel Requirements (6.7L Diesel Engines)ADDING FUEL Adding Fuel (Gas Engines)Adding Fuel (Diesel Engines)VEHICLE LOADING Certification LabelTRAILER TOWING Common Towing
DefinitionsTrailer Hitch ClassificationTrailer Towing Weights (Maximum Trailer Weight Ratings)Trailer and Tongue WeightTowing RequirementsTowing TipsTrailer Towing Mirrors - If EquippedSNOWPLOW Before plowingSnowplow Prep Package Model AvailabilityOver the
Road Operation With Snowplow AttachedMethods For Removing Snow Operating TipsGeneral MaintenanceRECREATIONAL TOWING (BEHIND MOTORHOME, ETC.) Recreational Towing - 2 Wheel Drive ModelsRecreational Towing - 4 Wheel Drive ModelsWHAT TO DO
IN EMERGENCIES HAZARD WARNING FLASHER JACKING AND TIRE CHANGING 3500 Models - If EquippedJACKING INSTRUCTIONS Tire Changing ProcedureHOISTING JUMP-STARTING With Portable Starting UnitFREEING A STUCK VEHICLE EMERGENCY
TOW HOOKS - IF EQUIPPED TOWING A DISABLED VEHICLE 4-Wheel- Drive Vehicles2-Wheel- Drive VehiclesMAINTAINING YOUR VEHICLE ENGINE COMPARTMENT - 6.7LDIESEL ENGINE ENGINE COMPARTMENT- 5.7L GAS ENGINE ONBOARD DIAGNOSTIC
SYSTEM (OBD II) Loose Fuel Filler Cap MessageREPLACEMENT PARTS ENGINE DATA PLATE DEALER SERVICE SERVICE INFORMATION MAINTENANCE PROCEDURES EngineOilDrive Belts (Gas Engines)Drive Belt (Diesel Engines)Engine Air Cleaner Filter (Gas
Engines)Engine Air Cleaner Filter (Diesel Engines)Draining Fuel/Water Separator Filter (Diesel Engines) Engine Fuel Filter (Gas Engines)Spark Plugs (Gas Engines)Catalytic Converter (Gas Engines)Intervention Regeneration Strategy - EVIC Message Process Flow (Catalyst
Full Message) (Diesel Engines Only)Emission-Related Components (Gas Engines)Maintenance Free Battery (Gas Engines)Maintenance Free Batteries(Diesel Engines)Air Conditioner MaintenancePower Steering - Fluid CheckFront Suspension Ball JointsSteering Linkage
- InspectionFront Prop Shaft LubricationFront Axle Universal Drive Joints And Ball JointsBody LubricationWindshield Wiper BladesWindshield WashersExhaust SystemCooling SystemFanCharge Air Cooler - Inter-Cooler (Diesel Engines)Hoses And Vacuum/Vapor Harnesses
Fuel System ConnectionsBrake SystemClutch Hydraulic SystemClutch LinkageRear Axle And 4x4 Front Driving Axle Fluid LevelTransfer Case - If EquippedManual Transmission - If EquippedAutomatic Transmission (Gas Engine Only)Automatic Transmission (Diesel Engine
Only)Front and Rear Wheel BearingsNoise Control System Required Maintenance and WarrantyAppearance Care and Protection from CorrosionFUSES (INTEGRATED POWER MODULE) VEHICLE STORAGE REPLACEMENT LIGHT BULBS BULB REPLACEMENT
Headlight (Halogen)/Front Park and Turn LightsFog LightsCab Top Clearance Lights - If EquippedFLUID AND CAPACITIES FLUIDS, LUBRICANTS AND GENUINEPARTS EngineChassisMAINTENANCE SCHEDULES EMISSION CONTROL SYSTEM MAINTENANCE
MAINTENANCE SCHEDULES - 6.7L TURBO DIESEL Oil Change Indicator SystemMaintenance ScheduleMAINTENANCE SCHEDULE - 5.7L GAS ENGINE Required Maintenance IntervalsIF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING
SERVICE FOR YOUR VEHICLE Prepare For The AppointmentPrepare A ListBe Reasonable With RequestsIF YOU NEED ASSISTANCE WARRANTY INFORMATION (U.S. Vehicles Only) MOPAR PARTS REPORTING SAFETY DEFECTS In CanadaPUBLICATION ORDER
FORMS DEPARTMENT OF TRANSPORTATION UNIFORM TIRE QUALITY GRADES TreadwearTraction GradesTemperature GradesINDEX