Page 299 of 504

point. Using tow straps requires coordination between
the two drivers. Good communication and line of sight
are required for a safe recovery. First connect the tow
strap to the correct attachment points on both vehicles.
There should be a least 20 to 30 feet between the
vehicles to allow for a safe recovery. If necessary join
two tow straps together using a 1
1¤2inch hard wood
dowel. This will keep the straps from becoming knot-
ted and is safer than using a clevis pin if the strap
breaks. Next have the tow vehicle backup, leaving 2 to
3 feet worth of slack in the strap. Then the tow vehicle,
using light throttle, should accelerate tightening the
strap providing the pulling force needed to free the
vehicle. The vehicle being recovered should assist in
the recovery, at the time of the snap, by slowly
spinning the tires in the same direction as the pulling
vehicle. After the vehicle becomes free, the driver of
the previously stuck vehicle should signal they are free
and should hit their brakes stopping both vehicles.The driver of the pulling vehicle should let off the
throttle without using the brakes, once signaled by the
other driver. This sequence is important to avoid
having the recovered vehicle hit the pulling vehicle.
WARNING!
Never use tow straps with end hooks or link two
straps with a clevis pin. These heavy metal objects
could become projectiles if a strap breaks, which
could cause severe injury. Never leave more than 2 or
3 feet of slack in the strap. More slack than this
greatly increases the risk of injury and vehicle dam-
age. Always keep everyone at least 30 feet away from
a strapping or winching situation.
STARTING AND OPERATING 299
5
Page 305 of 504

1.Motor:The winch motor is powered by the vehicle
charging system and features a thermal protection switch
that automatically stops motor function in the power-in
direction if the motor gets too hot.
2.Remote Socket:The remote socket allows the remote
control to be attached to the control pack to allow the
winch to function.
3.Winch Drum w/ Integral Brake:The winch drum
allows the wire rope to be stored on the winch and
transmits force to the wire rope. The winch is equipped
with an integral brake that will stop rotation of the winch
drum if the winch motor is stopped.
4.3 Stage Planetary Gear Set:Provides balance between
speed and pulling power.
5.Wire Rope:The wire rope allows the winch to be
connected to an anchor to provide a pulling force.6.Clutch Lever:The clutch lever allows the winch drum
to be disconnected from the winch motor to allow the
wire rope to be pulled from the winch by hand.
7.Remote Control:The remote control provides the
interface between the winch operator and the winch. The
remote control provides the ability to power the winch in,
out, and stop the winch. To operate the winch, the toggle
switch is pressed down to power the winch in and up to
power the winch out. The winch will stop if the switch is
left in the neutral (center) position.
CAUTION!
If not installed, the hook strap must be placed on the
hook.
Fairlead:The fairlead acts as a guide for the wire rope
and minimizes damage to the rope.
STARTING AND OPERATING 305
5
Page 316 of 504

NOTE:Avoid overheating the winch motor. For ex-
tended winching, stop at reasonable intervals to allow
the winch motor to cool down.
NOTE: What to look for under load:The wire rope
must always spool onto the drum as indicated by the
drum rotation decal on the winch. As you power-in,
make sure the wire rope winds evenly and tightly on the
drum. This prevents the outer wire wraps from drawing
into the inner wraps, binding and damaging the wire
rope. Avoid shock loads by using the control switch
intermittently to take up wire rope slack. Shock loads can
momentarily far exceed the winch and wire rope ratings.
During side pulls the wire rope tends to stack up at one
end of the drum. This stack can become large enough to
cause serious damage to the winch. So, line up pulls as
straight ahead as possible and stop winching if the wire
rope comes close to the tie rods or mounting plate. To fixan uneven stack, spool out that section of the rope and
reposition it to the opposite end of the drum, which will
free up space for continued winching.
16. Secure vehicle. Once recovery of the vehicle is com-
plete, be sure to secure the vehicle's brakes and put the
transmission in9park9(automatic) or9low9gear for
9manual9transmissions. Release tension in the wire rope.
17. Disconnect wire rope. Disconnect from the anchor.
18. Rewind wire rope. The person handling the wire
rope should walk the rope in and not let it slide through
the hand, control the winch at all times.
316 STARTING AND OPERATING
Page 317 of 504

WARNING!
To prevent serious injury, NEVER put your fingers
inside the hook area as you are powering-in.NOTE: How to spool under no load:Arrange the
remote control lead so it cannot be caught in the winch.
Arrange the wire rope so it will not kink or tangle when
spooled. Be sure any wire rope already on the spooling
drum is wound tightly and evenly layered. Tighten and
straighten the layer if necessary. Keep the wire rope
under light tension and spool the wire rope back and
onto the winch drum in even layers. Stop frequently to
tighten and straighten the layers as necessary. Repeat this
process until the winch hook is the same distance as the
full length of the remote control from the winch. Pinch
the hook between your thumb and forefinger and attach
the hook strap. Hold the hook strap between the thumb
and forefinger to keep tension on the wire rope. Walk the
wire rope towards the fairlead, carefully spooling in the
remaining wire rope. By pulsing the remote control
switch.
STARTING AND OPERATING 317
5
Page 322 of 504

WARNING!
²Always fully apply the parking brake when leav-
ing your vehicle, or it may roll and cause damage
or injury. Also be certain to leave an automatic
transmission in Park, a manual transmission in
Reverse or First gear. Failure to do so may allow
the vehicle to roll and cause damage or injury.
²Never leave children alone in a vehicle. Leaving
children in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Don't leave the keys in
the ignition. A child could operate power win-
dows, other controls, or move the vehicle.
²Be sure the parking brake is fully disengaged
before driving, failure to do so can lead to brake
problems due to excessive heating of the rear
brakes.When parking on a hill, turn the front wheels toward the
curb on a downhill grade and away from the curb on an
uphill grade.
The parking brake should always be applied whenever
the driver is not in the vehicle.
BRAKE SYSTEM
If power assist is lost for any reason (for example,
repeated brake applications with the engine off), the
brakes will still function. However, you will experience a
substantial increase in braking effort to stop the vehicle.
If either the front or rear hydraulic systems lose normal
capability, the remaining system will still function with
some loss of overall braking effectiveness. This will be
evident by increased pedal travel during application,
greater pedal force required to slow or stop, and activa-
tion of the BRAKE warning lamp and the ABS lamp (if
equipped) during brake use.
322 STARTING AND OPERATING
Page 323 of 504

Brake Noise
During normal operation of the brake system certain
noises may be present from time to time. Occasional
9groan9or9squeal9noises may occur during normal
operation of the brake system which may not be indica-
tive of a problem. These noises may be heard at any time
the brakes are applied but may be more noticeable during
the first few brake applications in the morning. Moisture,
hot or cold temperature, dust, and or other debris may
also contribute to the noise condition. Repeated or con-
tinuous noises during braking may be an indication that
the brake linings are worn and in need of replacement.
Four-Wheel Anti-Lock Brake System (ABS) ± If
Equipped
This Anti-lock Brake System is designed to aid the driver
in maintaining vehicle control under adverse braking
conditions. The system operates with a separate com-
puter to modulate hydraulic pressure to prevent wheel
lockup and help avoid skidding on slippery surfaces.The system's pump motor runs during an ABS stop to
provide regulated hydraulic pressure. The pump motor
makes a low humming noise during operation. This is
normal.
When you are in a severe braking condition involving
use of the Anti-lock Brake System, you will experience
some pedal drop as the vehicle comes to a complete stop.
This is the result of the system reverting to the base brake
system and is normal.
Engagement of the Anti-lock Brake System may be
accompanied by a pulsing sensation. You may also hear a
clicking noise. These occurrences are normal, and indi-
cate that the system is functioning.ABS Warning Light
The Anti-lock Brake System includes an amber warning
light. When the light is illuminated, the Anti-lock Brake
System is not functioning. The system reverts to standard
non-anti-lock brakes.
STARTING AND OPERATING 323
5
Page 324 of 504
WARNING!
Pumping of the anti-lock brakes will diminish their
effectiveness and may lead to an accident. Pumping
makes the stopping distance longer. Just press firmly
on your brake pedal when you need to slow down or
stop.
WARNING!
²Anti-lock system (ABS) cannot prevent the natural
laws of physics from acting on the vehicle, nor can
it increase braking or steering efficiency beyond
that afforded by the condition of the vehicle
brakes and tires or the traction afforded.
²The ABS cannot prevent accidents, including
those resulting from excessive speed in turns,
following another vehicle too closely, or hydro-
planing. Only a safe, attentive, and skillful driver
can prevent accidents.
²The capabilities of an ABS equipped vehicle must
never be exploited in a reckless or dangerous
manner which could jeopardize the user's safety
or the safety of others.
324 STARTING AND OPERATING
Page 335 of 504

WARNING!
Overloading of your tires is dangerous. Overloading
can cause tire failure, affect vehicle handling, and
increase your stopping distance. Use tires of the
recommended load capacity for your vehicle. Never
overload them.
TIRES Ð GENERAL INFORMATION
Tire Pressure
Proper tire inflation pressure is essential to the safe and
satisfactory operation of your vehicle. Three primary
areas are affected by improper tire pressure:1. SafetyÐ
WARNING!
²Improperly inflated tires are dangerous and can cause
accidents.
²Under inflation increases tire flexing and can result in tire
failure.
²Over inflation reduces a tire's ability to cushion shock.
Objects on the road and chuckholes can cause damage that
result in tire failure.
²Unequal tire pressures can cause steering problems. You
could lose control of your vehicle.
²Over inflated or under inflated tires can affect vehicle
handling and can fail suddenly, resulting in loss of vehicle
control.
²Unequal tire pressures from one side of the vehicle to the
other can cause the vehicle to drift to the right or left.
²Always drive with each tire inflated to the recommended
cold tire inflation pressure.
STARTING AND OPERATING 335
5