NPower Steering Ð Fluid Check............421
NFront Suspension Ball Joints..............422
NSteering Linkage Ð Inspection............423
NFront Prop Shaft Lubrication.............423
NBody Lubrication.....................424
NWindshield Wiper Blades................424
NWindshield Washers...................424
NExhaust System......................425
NCooling System.......................426
NHoses And Vacuum/Vapor Harnesses.......431
NBrake System........................432
NClutch Hydraulic System................433
NClutch Linkage.......................433NRear Axle And 4X4 Front Driving Axle Fluid
Level..............................434
NTransfer Case........................435
NFront Drive Shaft.....................435
NManual Transmission..................435
NAutomatic Transmission................436
NFront Wheel Bearings..................439
NNoise Control System Required Maintenance &
Warranty...........................439
NAppearance Care And Protection From
Corrosion...........................443
mFuses (Integrated Power Module)...........447
mVehicle Storage........................452
mReplacement Light Bulbs.................453
406 MAINTAINING YOUR VEHICLE
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to insure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Fluids, Lubricants, and Genuine Parts
for correct fluid type.
Front Suspension Ball Joints
NOTE:When anticipating any severe offroad or hill
climbing maneuvers, the power steering fluid level may
be increased to the FULL HOT level (with a cold system).
In this way, the power steering system will continue toprovide assist as the inclination angle of the vehicle
increases, i.e. when the vehicle is not on level ground.
NOTE:When anticipating any severe offroad/dusty or
wet conditions, ensure that the outer tie rod ends are
properly greased before ans soon after the vehicle is
taken through such conditions. The greasing will help
purge contaminants and water from under the seal.
Regular greasing will prolong the life of the ball joints.
The ball joints and seals should be inspected whenever
the vehicle is serviced for other reasons.
The ball joints originally supplied with the vehicle are
permanently lubricated at the factory and do not require
service. However, if the seals on the ball joints are
damaged, the joints should be replaced. Serviceable
replacement ball joints are available.
422 MAINTAINING YOUR VEHICLE
Front suspension ball joints should be replaced only by a
qualified service technician using tools specially de-
signed for this purpose. Damage to the joints and/or
suspension components may result if improper replace-
ment procedures are used.
If seals are damaged the ball joints should be replaced to
prevent leakage or contamination of the grease.
Steering Linkage Ð Inspection
Whenever the vehicle is hoisted, all steering linkage
joints should be inspected for evidence of damage. If
seals are damaged, parts should be replaced to prevent
leakage or contamination of the grease. Lubricate the
steering linkage regularly according to the ªMaintenance
Scheduleº in this manual.
Front Prop Shaft Lubrication
Lubricate the front driveshaft grease fitting at each oil
change listed in the appropriate Maintenance Schedule
for your vehicle. Use Moparttype MS-6560 (lithium
based grease), or equivalent.
Front Driveshaft Grease Fitting
MAINTAINING YOUR VEHICLE 423
7
Perform Maintenance Every(Where time and mileage
are listed, follow the interval that occurs first.)
Maintenance Items Miles Kilometers or Months
Inspect Exhaust System. Perform the first inspection at
12,000 miles (20 000 km) or 12 months.24,000 40 000 24
Inspect the front suspension, tie rod ends and boot
seals, replace if necessary.24,000 40 000 24
Replace the engine air cleaner filter. 30,000 50 000 30
Inspect the transfer case fluid. 30,000 50 000 30
Replace the spark plugs on 5.7L engines.30,000 50 000 30
Change the automatic transmission fluid & main
sump filter, if using your vehicle for any of the follow-
ing: police, taxi, fleet, snow plowing, or frequent
trailer towing.60,000 100 000 60
Change the transfer case fluid if using your vehicle for
any of the following: police, taxi, fleet, off-road or fre-
quent trailer towing.60,000 100 000 60
472 MAINTENANCE SCHEDULES
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INTRODUCTION INTRODUCTION HOW TO USE THIS MANUAL WARNINGS AND CAUTIONS VAN CONVERSIONS/CAMPERS VEHICLE IDENTIFICATION NUMBER VEHICLE MODIFICATIONS/ALTERATIONS THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
POWER WAGON: THINGS TO KNOW BEFORE STARTING YOUR VEHICLE FeaturesInstrument Panel and ControlsOperationEmergenciesA WORD ABOUT YOUR KEYS Ignition Key RemovalLocking Doors With The KeySENTRY KEY Replacement KeysCustomer Key
ProgrammingGeneral InformationSTEERING WHEEL LOCK - IF EQUIPPED If You Wish To Manually Lock The Steering WheelTo Release The Steering Wheel LockAutomatic Transmission Ignition Interlock SystemSECURITY ALARM SYSTEM - IF EQUIPPED Rearming
of the SystemTo Set the AlarmTo Disarm the SystemILLUMINATED ENTRY SYSTEM - IF EQUIPPED REMOTE KEYLESS ENTRY - IF EQUIPPED To unlock the doorsTo lock the doorsUsing the Panic AlarmGeneral InformationTransmitter Battery Service REMOTE
STARTING SYSTEM - IF EQUIPPED DOOR LOCKS Manual Door LocksPower Door Locks - If EquippedChild Protection Door LockWINDOWS Power Windows-If EquippedWind BuffetingOCCUPANT RESTRAINTS Lap/Shoulder BeltsAdjustable Upper Shoulder Belt
AnchorageAutomatic Locking Retractors (ALR) Mode - If EquippedCenter Lap BeltsSeat Belt Pretensioners - If EquippedEnhanced Seat Belt Reminder System (BeltAlert) Seat Belts and Pregnant WomenSeat Belt ExtenderDriver And Right Front Passenger Supplemental
Restraint System (SRS)-Airbags Event Data Recorder (EDR)Child RestraintENGINE BREAK-IN RECOMMENDATIONS SAFETY TIPS Transporting PassengersLock Your VehicleExhaust GasSafety Checks You Should Make Inside The VehicleSafety Checks You Should
Make Outside The VehicleUNDERSTANDING THE FEATURES OF YOUR VEHICLE POWER WAGON FEATURES Locking Front and Rear Differentials4.56:1 GearsElectronically Disconnecting Stabilizer/Sway BarIncreased Ride Height12,000 lb. WinchHigh-Pressure
Monotube Shocks/New Front and Rear SpringsOff-Road TiresSkid Plates And Underbody ProtectionWheel FlaresWheelsStandard package featuresMoparOptionsMIRRORS Inside MirrorAutomatic Dimming Mirror - If EquippedOutside MirrorsExterior Mirrors Folding Feature
Electronic Power Mirrors - If Equipped Electric Rear Window Defroster and Heated Sideview Mirrors - If EquippedTrailer Towing Mirrors - If EquippedHANDS-FREE COMMUNICATION (UConnect) - IF EQUIPPED OperationPhone Call FeaturesUConnect System Features
Advanced Phone ConnectivityThings You Should Know About Your UConnect SystemGeneral InformationSEATS 40-20-40 Front Seat Reclining SeatsAdjustable Head RestraintsManual Rotary Lumbar Support Adjustment - If EquippedPower Seats - If EquippedHeated Seats
- If EquippedTO OPEN AND CLOSE THE HOOD LIGHTS Interior Lights Battery SaverHeadlamp DelayHeadlights, Parking Lights, Panel LightsDaytime RunningLights (Canada Only and Fleet Vehicles)Lights-on ReminderFog Lights - If EquippedCargo Light - If Equipped
Multifunction Control LeverWINDSHIELD WIPERS AND WASHERS Windshield Wipers Windshield WashersTILT STEERING COLUMN ELECTRONIC SPEED CONTROL - IFEQUIPPED To ActivateTo Set At A Desired SpeedTo DeactivateTo Resume SpeedTo Vary The
Speed SettingTo Accelerate For PassingOVERHEAD CONSOLE - IF EQUIPPED Courtesy/Reading LightsOVERHEAD CONSOLE WITH COMPASS/TEMPERATURE MINI-TRIP COMPUTER - IF EQUIPPED US/M Button RESET Button Global ResetStep Button Average
Fuel Economy (AVG ECO)Distance To Empty (DTE)Trip Odometer (ODO)Elapsed Time (ET)C/T Button Automatic Compass CalibrationManual Compass CalibrationRecalibrating The CompassOutside TemperatureGARAGE DOOR OPENER - IF EQUIPPED Programming
HomeLinkGate Operator/Canadian ProgrammingUsing HomeLinkReprogramming a Single HomeLink ButtonSecurityTroubleshooting TipsGeneral InformationPOWER SUNROOF - IF EQUIPPED Open Sunroof - Express ModeComfort StopClosing Sunroof - ExpressPinch
Protect FeaturePinch Protect OverrideVenting Sunroof - ExpressSunshade OperationWind BuffetingSunroof MaintenanceSunroof Fully ClosedELECTRICAL POWER OUTLETS CIGAR LIGHTER AND ASH RECEIVER CUPHOLDERS Front Instrument Panel Cupholders
Rear Cupholder - Quad Cab - If EquippedSTORAGE Center Storage Compartment - If Equipped Storage and Seats - If EquippedREAR WINDOW FEATURES Electric Rear Window Defroster and Heated Side view Mirrors - If EquippedPower Sliding Rear Window - If Equipped
Sliding Rear Window - If EquippedFOLD FLAT LOAD FLOOR - IF EQUIPPED PICKUP BOX SLIDE-IN CAMPERS EASY-OFF TAILGATE UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENTS AND CONTROLS INSTRUMENT CLUSTER INSTRUMENT
CLUSTER DESCRIPTION ELECTRONIC DIGITAL CLOCK Clock Setting ProcedureRADIO GENERAL INFORMATION Radio Broadcast SignalsTwo Types of SignalsElectrical DisturbancesAM ReceptionFM ReceptionSALES CODE REF - AM/FM/CD (SINGLE DISC) RADIO
WITH OPTIONAL SATELLITE RADIO AND HANDS FREE PHONE CAPABILITY Operating Instructions - Radio ModeOperation Instructions - CD ModeOperation Instructions - Auxiliary ModeOperating Instructions - Hands Free Phone - If EquippedOperating Instructions
- Satellite Radio - If EquippedSALES CODE RAQ - AM/FM/CD (6-DISC) RADIO WITH OPTIONAL SATELLITE RADIO, HANDS FREE PHONE, AND VEHICLE ENTERTAINMENT SYSTEMS (VES) CAPABILITIES Operating Instructions - Radio ModeOperation Instructions
- (CD MODE for CD Audio Play)LOAD/EJECT Button (CD Mode for CD Audio Play)Notes On Playing MP3 FilesOperation Instructions - (CD Mode for MP3 Audio Play)LOAD/EJECT Button (CD Mode for MP3 Play)SALES CODE RAK - AM/FM/CASSETTE/CD (6-DISC)
RADIO WITH OPTIONAL SATELLITE RADIO, HANDS FREE PHONE, VIDEO, MP3, and WMA CAPABILITIES Operating Instructions - Radio ModeOperating Instructions- Tape PlayerSeek ButtonFast Forward (FF)Rewind (RW)Tape EjectScan ButtonChanging Tape
DirectionMetal Tape SelectionPinch Roller ReleaseNoise ReductionOperation Instructions - (CD MODE for CD Audio Play)LOAD/EJECT Button (CD Mode for CD Audio Play)Notes On Playing MP3 FilesOperation Instructions - (CD Mode for MP3 and WMA Audio Play)
LOAD/EJECT Button (CD Mode for MP3 and WMA Play)SALES CODE REC - AM/FM/CD (6-DISC) RADIO WITH NAVIGATION SYSTEM Operating Instructions - Satellite Radio (If Equipped)REC Setting the ClockAudio Clock DisplaySATELLITE RADIO - IF EQUIPPED
System ActivationElectronic Serial Number/Sirius Identification Number (ESN/SID)Selecting Satellite Mode in REF, RAQ, and RAK RadiosSelectinga ChannelStoring and Selecting Pre-Set ChannelsUsing the PTY (Program Type) Button - If EquippedPTY Button SCAN
PTY Button SEEKSatellite AntennaReception QualityREMOTE SOUND SYSTEM CONTROLS - IF EQUIPPED Radio OperationTape PlayerCD PlayerCASSETTE TAPE AND PLAYER MAINTENANCE COMPACT DISC MAINTENANCE RADIO OPERATION AND CELLULAR
PHONES CLIMATE CONTROLS Heater Only - Fleet Vehicles Air Conditioning and Heating - If Equipped Air Conditioning with Dual Zone Temperature Control -If EquippedOperating TipsOperating Tips Chart STARTING AND OPERATING STARTING PROCEDURES -
GAS ENGINES Manual Transmission - If EquippedAutomatic Transmission - If EquippedNormal StartingIf Engine Fails To StartAfter StartingENGINE BLOCK HEATER - IF EQUIPPED AUTOMATIC TRANSMISSION Automatic Transmission with OverdriveMANUAL
TRANSMISSION Manual Transmission - 6 Speed (G56)Recommended Vehicle Shift SpeedsDownshifting - All Manual TransmissionsFOUR-WHEEL- DRIVE OPERATION Manually Shifted Transfer Case Operating Information/PrecautionsShifting Procedure - Manually
Shifted Transfer Case Transfer Case Reminder LightLIMITED-SLIP DIFFERENTIAL - IF EQUIPPED DRIVING ON SLIPPERY SURFACES Axle Locker System Stabilizer/Sway Bar System POWER WAGON - SAFE OFF-ROAD DRIVING Off-Road Driving Tips and Vehicle
CharacteristicsDriving in Snow, Mud and SandCrossing Obstacles (Rocks And Other High Points)Hill ClimbingDriving Through WaterAiring Down For Off-Road DrivingVehicle RecoveryAfter Driving Off-RoadWINCH USAGE - IF EQUIPPED Things To Know Before Using
Your WinchUNDERSTANDING THE FEATURES OF YOUR WINCH WINCH ACCESSORIESOPERATING YOUR WINCHRIGGING TECHNIQUESPARKING BRAKE BRAKE SYSTEM Brake NoiseFour-Wheel Anti-Lock Brake System (ABS) - If EquippedPOWER STEERING MULTI DISPLACEMENT SYSTEM (MDS) - 5.7L Engine Only TIRE SAFETY INFORMATION Tire Markings Tire Identification Number (TIN)Tire Loading and Tire PressureTIRES - GENERAL INFORMATION Tire PressureTire Inflation PressuresRadial-Ply TiresCompact Spare
Tire - If EquippedLimited Use Spare - If EquippedTire SpinningTread Wear IndicatorsLife of TireReplacement TiresAlignment And BalanceSUPPLEMENTAL TIRE PRESSURE INFORMATION - IF EQUIPPED TIRE CHAINS SNOW TIRES TIRE ROTATION
RECOMMENDATIONS TIRE PRESSURE MONITOR SYSTEM (TPMS) - IF EQUIPPED Tire Pressure Monitor System (TPMS) Light Load Reset Switch Description - If EquippedTire Pressure Monitor System ComponentsGeneral InformationFUEL REQUIREMENTS
Reformulated GasolineGasoline/Oxygenate BlendsMMT In GasolineSulfur In GasolineMaterials Added To FuelFuel System CautionsCarbon Monoxide WarningsADDING FUEL Adding Fuel (Gas Engines)VEHICLE LOADING Certification LabelTRAILER TOWING Common
Towing DefinitionsTrailer Hitch ClassificationTrailer Towing Weights (Maximum Trailer Weight Ratings)Trailer and Tongue WeightTowing RequirementsTowing TipsTrailer Towing Mirrors - If EquippedSNOWPLOW RECREATIONAL TOWING - 4-WHEEL DRIVE VEHICLES
(BEHIND MOTORHOME, ETC.) Recreational Towing Procedure - Manual Shift Transfer Case - If EquippedReturning to Normal Operation - Manual Shift Transfer CaseEQUIPMENT IDENTIFICATION PLATE WHAT TO DO IN EMERGENCIES HAZARD WARNING FLASHER
JACKING AND TIRE CHANGING All Models - If EquippedJACKING INSTRUCTIONS Removing The Spare TireTire Changing ProcedureHOISTING JUMP-STARTING FREEING A STUCK VEHICLE EMERGENCY TOW HOOKS - IF EQUIPPED TOWING A DISABLED
VEHICLE 4-Wheel-Drive VehiclesWINCH USAGE MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT- 5.7L GAS ENGINE ONBOARD DIAGNOSTIC SYSTEM (OBD II) Loose Fuel Filler Cap MessageEMISSIONS INSPECTION AND MAINTENANCE PROGRAMS
REPLACEMENT PARTS DEALER SERVICE MAINTENANCE PROCEDURES Engine OilEngine Oil FilterDrive Belts - Check Condition and TensionSpark Plugs (Gas Engines)Engine Air Cleaner FilterEngine Fuel FilterCatalytic ConverterEmission-Related Components
Maintenance Free BatteryAir Conditioner MaintenancePower Steering - Fluid CheckFront Suspension Ball JointsSteering Linkage - InspectionFrontProp Shaft LubricationBody LubricationWindshield Wiper BladesWindshield WashersExhaust SystemCooling SystemHoses
And Vacuum/Vapor HarnessesBrake SystemClutch Hydraulic SystemClutch LinkageRear Axle And 4x4 Front Driving Axle Fluid LevelTransfer CaseFront Drive ShaftManual TransmissionAutomatic TransmissionFront Wheel BearingsNoise Control System Required
Maintenance and WarrantyAppearance Care and Protection from CorrosionFUSES (INTEGRATED POWER MODULE) VEHICLE STORAGE EPLACEMENT LIGHT BULBS BULB REPLACEMENT Headlight (Halogen)/Front Park and Turn LightsTail, Stop, Turn and Backup
LightsCenter High-Mounted Stoplight With Cargo LightCab Top Clearance Lights - If EquippedFog LightsFLUIDS AND CAPACITIES FLUIDS, LUBRICANTS ANDGENUINE PARTS EngineChassisMAINTENANCE SCHEDULES EMISSION CONTROL SYSTEM
MAINTENANCE MAINTENANCE SCHEDULE Required Maintenance IntervalsIF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE Prepare For The AppointmentPrepare A ListBe Reasonable With RequestsIF YOU
NEED ASSISTANCE WARRANTY INFORMATION (U.S. Vehicles Only) MOPAR PARTS REPORTING SAFETY DEFECTS In CanadaPUBLICATION ORDER FORMS DEPARTMENT OF TRANSPORTATION UNIFORM TIRE QUALITY GRADES TreadwearTraction Grades
Temperature GradesINDEX