2008 DODGE RAM 2500 DIESEL service

ENGINE DATA PLATE
Use the information from the engine data plate when
discussing service or sourcing parts for your engine. The
engine data plate is located on the intake side of the
breather cover.
AUTHORIZED DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools and equipment to perform all service
operations in an expert manner. Service manuals are
available which include detailed service information for
your vehicle. Refer to these manuals before attempting
any procedure yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a motor
vehicle. Do only that service work for which you have
the knowledge and the proper equipment. If you have
any doubt about your ability to perform a service job,
take your vehicle to a competent mechanic.
SERVICE INFORMATION
MopartFluids, Lubricants and Parts are available from your
authorized dealer and will help you keep your vehicle
operating at its best. Your authorized dealer also has the
qualified service personnel, special tools and equipment to
perform all service operations in an expert manner. Service
manuals are available which include detailed service infor-
mation for your vehicle. Refer to these manuals before
attempting any procedure yourself. See Service Publications
information at the back of this manual.
410 MAINTAINING YOUR VEHICLE

CAUTION!
To maintain your vehicle safely follow these guide-
lines:
²Watch your vehicle's mileage and check your
Maintenance Schedules regularly for required ser-
vicing. Excessive wear or damage to certain vehicle
components can result if required services are not
performed.
²If you have your vehicle undercoated, inspect for
undercoating material on the propeller shafts.
Such material could cause the shafts to become
unbalanced and result in drivetrain vibrations.
Remove any undercoating with solvent.
²If you have your vehicle undercoated, make sure
no undercoating material is sprayed on the ex-
haust system or components of the seat belt
system.NOTE:It is not possible for the manufacturer and
Cummins, Inct. to anticipate every possible circumstance
that can involve a potential hazard.
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7

WARNING!
To maintain your vehicle safely and avoid personal injury, follow these
guidelines:
²Never spray or pour diesel fuel, flammable liquid or starting fluids
(ether) into the air cleaner assembly, air intake piping or turbocharger
inlet in an attempt to start the vehicle, unintended engine acceleration
may occur.
²Do not use alcohol or gasoline as a fuel blending agent. They can be
unstable under certain conditions and be hazardous or explosive
when mixed with diesel fuel.
²If an engine has been operating and the coolant is hot, allow the
engine to cool before you slowly loosen the filler cap and relieve the
pressure from the cooling system.
²To avoid burns, remember that the engine components will stay hot
after the engine is shut off.
²Do not use gasoline or other flammable materials to clean parts.
Always use approved cleaning solvents.
²Relieve all pressure in the fuel, oil and cooling systems before any
lines, fittings or related items are removed or disconnected. Be alert
for possible pressure when disconnecting any device from a system
that utilizes pressure. Do not check for pressure leaks with your hand.
High pressure oil or fuel can cause personal injury.
²Important: All maintenance other than that listed in this manual, as
well as some procedures listed here, MUST be performed by your
authorized dealer. Your authorized dealer has been trained and has
the necessary parts to maintain your engine.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
412 MAINTAINING YOUR VEHICLE

Engine Oil Filter
Refer to Fluids, Lubricants and Genuine Parts for the
correct part number. The engine oil filter should be
changed ateveryengine oil change.
Engine Oil And Filter Ð Change
Operate the engine until the coolant temperature reaches
140ÉF (60ÉC). Shut the engine OFF. Remove the oil drain
plug.
Use a container that can hold at least 12 quarts (11.3
Liters) to hold the used oil.
Always check the condition of the used oil. This can give
you an indication of some engine problems that might
exist.
²Thin, black oil indicates fuel dilution.
²Milky discoloration indicates coolant dilution.Clean the area around the oil filter base. Remove the filter
from the underside of the vehicle using a cap style oil
filter wrench.
Clean the gasket surface of the filter mount. The filter
gasket can stick on the filter mount. Make sure it is
removed.
Change the engine oil filter with every engine oil change.
Only a high quality Mopartfilter should be used to
assure most efficient service.
CAUTION!
The filtering medium of other aftermarket filters
may disintegrate. Debris from failed filters may plug
the piston oil cooling nozzles, resulting in scuffed
pistons and engine failure.
416 MAINTAINING YOUR VEHICLE

Start the engine and operate it at idle for several minutes.
Check for leaks at the lubricating oil filter and oil pan
drain plug.
Run the engine until it has reached operating tempera-
ture, stop the engine. Wait approximately 15 minutes to
let the oil in the upper parts of the engine drain back to
the pan. Check the oil level again.
Add oil as necessary to bring the level to the ªSAFEº
mark on the dipstick.
Disposing Of Used Engine Oil And Filter
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your authorized dealer, service
station, or governmental agency for advice on how and
where used oil and oil filters can be safely discarded in
your area.
Drive Belt
Inspection
Check the belt for intersecting cracks.
²Transverse (across the belt width) cracks are accept-
able.
²Longitudinal (direction of belt length) cracks that
intersect with transverse cracks are NOT acceptable.
Replace the belt if it has unacceptable cracks, is frayed or
has pieces of material missing.
The engine speed sensor, located near the damper, should
be inspected for damage if a belt is frayed.
418 MAINTAINING YOUR VEHICLE

Engine Air Cleaner Filter (6.7L Diesel Engines)
CAUTION!
All air entering the engine intake must be filtered.
The abrasive particles in unfiltered air will cause
rapid wear to engine components.
The condition of the air cleaner filter is monitored by the
Engine Control Module. The Electronic Vehicle Informa-
tion Center (EVIC) will display SERVICE AIR FILTER
when service is required.
Do not remove the top of the air filter housing to
inspect the filter element on your diesel engine under
normal operating conditions.
The EVIC message SERVICE AIR FILTER could be dis-
played periodically. This is because engine air flow
requirements change based on driving conditions. As thefilter becomes more restrictive and air flow requirements
increase the EVIC message SERVICE AIR FILTER will be
displayed. The message may not be displayed in subse-
quent drive cycles if the same conditions are not met. The
air filter element should be replaced within 250 miles
from the first time this message is displayed to ensure
proper engine operation during all driving conditions.
The air filter housing on your vehicle may also come
equipped with a Filter MinderŸ. This is an air flow
restriction gauge that will indicate when the filter ele-
ment needs to be replaced.
CAUTION!
Driving with a restricted air filter can cause engine
damage.
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If the vehicle experiences a sudden loss of engine power
when being driven in heavy snow, rain or when plowing
snow, and the EVIC message center states SERVICE AIR
FILTER or the Filter MinderŸ (if equipped) is showing a
plugged filter, then visually inspect the air filter for
snow/ice build up or extreme water saturation. If the air
filter is not damaged, remove all snow/ice and reinstall
air filter. If the air filter is damaged, replace filter element.
NOTE:The air filter housing contains a Mass Air Flow
sensor. This sensor is critical to proper engine operation
and component longevity. Any damage or modification
to this sensor could result in major engine and/or
exhaust aftertreatment damage. This includes the use of
non-approved air filters. Use only Mopartapproved air
filters or equivalent.A visual inspection of the air cleaner filter element is
never recommended under normal circumstances. A
badly restricted element may appear clean while a soiled
element may be quite effective in filtering particles
without restricting air flow. Rely on the Engine Control
Module or the Filter MinderŸ (if equipped), to deter-
mine when a filter change is necessary.
420 MAINTAINING YOUR VEHICLE

If the WATER IN FUEL LIGHT comes on and a single
chime is heard while you are driving, or with the key in
the ON position, there may be a problem with your water
separator wiring or sensor. See your authorized dealer
for service.
Upon proper draining of the water from the fuel filter, the
WATER IN FUEL LIGHT will remain illuminated for
approximately 10 seconds. If the water was drained
while the engine was running, the water in fuel light may
remain on for approximately three minutes.
NOTE:Care should be taken in disposing of used fluids
from your vehicle. Used fluids, indiscriminately dis-
carded, can present a problem to the environment. Con-
tact your local authorized dealer, service station, or
government agency for advice on recycling programs
and for where used fluids and filters can be properly
disposed of in your area.Drain a small amount from the fuel/water separator
filter monthly or when the WATER IN FUEL LIGHT is
on. Turn the drain valve located on the bottom of the
filter counterclockwise and allow any accumulated water
to drain into an approved container. Leave the drain
valve open until all water and contaminants have been
removed. Close the drain valve by turning it clockwise
when clean fuel is visible.
NOTE:The Fuel / Water separator drain valve is
located on the bottom of the fuel filter housing.
If more than a couple ounces of fuel has been drained,
follow the directions below for ªPriming if the engine has
run out of fuel.º
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