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Cooling System
WARNING!
²When working near the radiator cooling fan, dis-
connect the fan motor lead or turn the ignition
switch to the OFF position. The fan is temperature
controlled and can start at any time the ignition
key is in the ON position.
²You or others can be badly burned by hot coolant
or steam from your radiator. If you see or hear
steam coming from under the hood, don't open the
hood until the radiator has had time to cool. Never
try to open a cooling system pressure cap when the
radiator is hot.
Coolant Checks
Check coolant protection every 12 months (before the
onset of freezing weather, where applicable). If the cool-
ant is dirty or rusty in appearance, the system should be
drained, flushed and refilled with fresh coolant.
Check the front of the radiator and condenser for an
accumulation of bugs, leaves, etc. Clean the radiator and
condenser by gently spraying water from a garden hose
at the back of the radiator core.
Check the recovery bottle tank tubing for condition and
tightness of connection at the bottle and radiator. Inspect
the entire system for leaks.
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Cooling System - Drain, Flush and Refill
At the intervals shown on the Maintenance Schedules,
the system should be drained, flushed and refilled.
If the solution is dirty and contains a considerable
amount of sediment, clean and flush with a reliable
cooling system cleaner. Follow with a thorough rinsing to
remove all deposits and chemicals.
Engine Coolant Disposal
Used ethylene glycol based engine coolant is a regulated
substance requiring proper disposal. Check with your
local authorities to determine the disposal rules for your
community. Do not store ethylene glycol based engine
coolant in open containers or allow it to remain in
puddles on the ground. Prevent ingestion by animals or
children. If ingested by a child, contact a physician
immediately.
Selection Of Coolant
Use only coolant approved to MB 325.0, such as Valvoline
GO5, or an equivalent extended life coolant. Refer to the
recommended Fluids, Lubricants and Genuine Parts for
correct coolant type.
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CAUTION!
Failure to use the proper antifreeze could cause
radiator plugging and engine overheating. Do not
mix antifreeze brands or types. Do not use plain
water alone or alcohol base antifreeze products. Do
not use additional rust inhibitors or antirust prod-
ucts, as they may not be compatible with the radiator
coolant and may plug the radiator.
Adding Coolant
When adding coolant, a minimum solution of 50% eth-
ylene glycol antifreeze coolant and water should be used.
Use higher concentrations (not to exceed 70%) if tempera-
tures below -34ÉF (-37ÉC) are anticipated.
Use only high purity water, such as distilled or deionized
water when mixing the water/antifreeze solution. Theuse of lower quality water will reduce the amount of
corrosion protection in the engine cooling system.
NOTE:Mixing coolant types other than Mopartprod-
ucts will decrease the life of the engine coolant and will
require more frequent coolant changes.
Please note that it is the owner's responsibility to main-
tain the proper level of protection against freezing,
according to the temperatures occurring in the area
where the vehicle is operated.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
coolant, and to ensure that coolant will return to the
radiator from the coolant reserve tank.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
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WARNING!
The warning words ªDO NOT OPEN WHEN HOTº
near the cooling system reservoir cap are a safety
precaution. Never add coolant when the engine is
overheated. Do not loosen or remove the cap to cool
an overheated engine. Heat causes pressure to build
up in the cooling system. To prevent scalding or
injury, do not remove the pressure cap while the
system is hot or under pressure.
WARNING!
Do not use a pressure cap other than the one speci-
fied for your vehicle. Personal injury or engine
damage may result.
Points to Remember
NOTE:When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor coming
from the front of the engine compartment. This is nor-
mally a result of moisture from rain, snow, or high
humidity accumulation on the radiator and being vapor-
ized when the thermostat opens, allowing hot water to
enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
²Do not overfill the coolant bottle.
²Check coolant freeze point in the system.
²If frequent coolant additions are required, or if the
level in the recovery bottle does not drop when the
engine cools, the cooling system should be pressure
tested for leaks.
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²Maintain a coolant concentration of a minimum of 50%
ethylene glycol Extended Life Coolant and high qual-
ity water with recommended antifreeze for proper
corrosion protection of your engine cooling system
that contains aluminum components.
²Make sure that the radiator and coolant bottle hoses
are not kinked or obstructed.
²Keep the front of the radiator clean. If your vehicle has
air conditioning, keep the front of the condenser clean,
also.
²Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor fuel
economy, and increased emissions.
Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, checking, tears, cuts, abrasions,
and excessive swelling indicate deterioration of the rub-
ber.
Pay particular attention to the hoses nearest to high heat
sources such as the exhaust manifold. Inspect hose rout-
ing to be sure hoses do not touch any heat source or
moving component that may cause heat damage or
mechanical wear.
Ensure the nylon tubing in these areas has not melted or
collapsed. Inspect all hose connections such as clamps
and couplings to make sure they are secure and no leaks
are present. Components should be replaced immedi-
ately if there is any evidence of degradation that could
cause failure.
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FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)15.8 Gal 60.0 L
Fuel Tank Reserve2 Gal 7.5 L
Engine Oil (with filter)
3.2 L Engine 8.5 Qt 8.0 L
Cooling System *
3.2 L Engine 11.8 Qt 11.2 L
Manual Transmission1.9 Qt 1.8 L
Automatic Transmission8.5 Qt 8.0 L
Rear Axle1.4 Qt 1.3 L
Power Steering Reservoir1.1 Qt 1.0 L
Brake Reservoir.5 Qt .5 L
Windshield Washer Reservoir(MAX fill when empty) 7.4 Qt 7.0 L
* Includes heater and coolant recovery bottle filled to MAX level.
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²Check tires for damage and general condition
²Check tire inflation pressures and correct if necessary
Fluid Levels
Check fluid levels for the following systems and correct if
necessary. Should there be a loss of fluid that cannot be
explained by regular use, trace and eliminate the cause.
²Engine cooling system (check corrosion inhibitor/
antifreeze)
²Hydraulic brake system
²Power steering system
²Windshield washer system
SCOPE OF WORK FOR ªBº SCHEDULE
MAINTENANCE SERVICE
Oil Change
²Change oil and replace filter
Maintenance
²Rotate tires
²Replace dust filter (if equipped)
²Lubricate hood hinges, latch, and secondary latch
²Reset FSS Display
Function Check
²Horn, hazard warning flashers, turn signals, and indi-
cator lamps
²Headlamps and exterior lighting
²Windshield wipers and washer system
MAINTENANCE SCHEDULES 323
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²Check seat belts for damage and proper function
²Test hydraulic brakes and check parking brake func-
tion
Inspection
²Check front and rear brake pads for lining thickness
²Check condition of front and rear brake discs
²Check tires for damage and general condition
²Check tire inflation pressures and correct if necessary
²Check major underbody components for leakage or
damage (if there are signs of leakage, determine cause
and repair)
²Check condition of front axle ball joints and rubber
boots
²Check condition of steering components and rubber
boots
²Check underhood components for leakage or damage
(if there are signs of leakage determine cause and
repair)
²Check condition of accessory drive belt
²Check headlamp aiming, adjust if necessary
²Check windshield wiper blades, replace if necessary
Fluid Levels
Check fluid levels for the following systems and correct if
necessary. Should there be a loss of fluid that cannot be
explained by regular use, trace and eliminate the cause.
²Engine cooling system (check corrosion inhibitor/
antifreeze)
²Hydraulic brake system
²Power steering system
²Windshield washer system
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