Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
..............................................1-10
Safety Belts
.............................................1-11
Child Restraints
.......................................1-28
Airbag System
.........................................1-48
Restraint System Check
............................1-60
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-6
Windows
.................................................. 2-8
Starting and Operating Your Vehicle
...........2-10
Mirrors
....................................................2-51
Storage Areas
.........................................2-53
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-20
Warning Lights, Gages, and Indicators
........3-24
Audio System(s)
.......................................3-47
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-24Service and Appearance Care.......................... 5-1
Service
..................................................... 5-4
Fuel
......................................................... 5-7
Checking Things Under the Hood
...............5-22
Rear Axle
...............................................5-72
Four-Wheel Drive
.....................................5-73
Front Axle
...............................................5-74
Noise Control System
...............................5-75
Bulb Replacement
....................................5-76
Windshield Wiper Blade Replacement
.........5-76
Other Service Items
..................................5-78
Tires
......................................................5-82
Appearance Care
.....................................5-94
Vehicle Identification
...............................5-101
Electrical System
....................................5-102
Capacities and Specifications
...................5-109
Maintenance Replacement Parts
...............5-115
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information.................... 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-9
Vehicle Data Recording and Privacy
...........7-11
Index................................................................ 1
2008 Chevrolet Kodiak Owner ManualM
During this warm-up period, check your warning lights
and gages:
•If oil pressure does not begin to rise within
15 seconds of starting, stop the engine and find the
cause. SeeOil Pressure Gage on page 3-37for
more information.
•If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating. SeeEngine
Coolant Temperature Gage on page 3-35for more
information.
•If you have air brakes, the dual-needle air pressure
gage should read at least 115 psi (790 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a tone
alarm. SeeBrake System Warning Light on
page 3-32for more information. If the pressure does
not build up or drops during warm-up, stop the
engine and find the cause before you try to move the
vehicle. Recommended air pressure before driving is
120 psi (830 kPa). SeeAir Pressure Gage on
page 3-46for more information.
•The charging system light should come on when the
ignition key is turned to ON/RUN or START and
should go out when the engine is running above idle.
If the light does not go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it does not reflect the
condition of the battery.) SeeCharging System Light
on page 3-30for more information.
•The voltmeter charge indicator gage tells you the
condition of your battery’s charge. The gage should
be in the center area during engine operation. The
red area on the left indicates an undercharge
condition; the red area on the right indicates an
overcharge. If the gage is in either red area, have the
battery and charging system checked right away.
SeeVoltmeter Gage on page 3-31for more
information.
Notice:Do not allow the engine to operate at low
idle for more than ve minutes. This can cause
low engine operating temperatures which can affect
engine operation and reduce engine life. Engine
idle speed should be increased to 1200 rpm
whenever extended idle is required. Once started,
the engine should be placed under load to allow the
engine coolant temperature to reach 150°F (66°C)
before shutting off the engine.
2-24
Locking Hubs
Turn the dial of the hublock (A) from the FREE position
to the LOCK position to lock the front axle.
Turn the dial of the hublock (A) from the LOCK position
to the FREE position to unlock the axle.
You do not have to back the vehicle up to disengage
the hublocks.If your vehicle has
four-wheel drive, the
transfer case knob is
located to the right of the
steering wheel on the
instrument panel. Use this
knob to shift into and
out of four-wheel drive.
An indicator light shows you which position the transfer
case is in. The indicator lights come on briefly when
you turn on the ignition and one stays on. If the lights do
not come on, you should take your vehicle to your
dealer/retailer for service. An indicator light flashes while
shifting the transfer case. It will remain on when the
shift is complete. If for some reason the transfer case
cannot make a requested shift, it returns to the last
chosen setting. Hublock Dial Location
Hublock Dial
2-33
{CAUTION:
During DPF regeneration, the exhaust system
and exhaust gases are very hot. Things that
burn could touch hot exhaust parts under your
vehicle and ignite. You or others could be
burned. Do not park near or over papers, leaves,
dry grass, or other things that can burn.
When the yellow DPF indicator comes on, the filter is
dirty and DPF regeneration is necessary. When
driving continues without regeneration, the DPF indicator
will change from yellow to red. Continuing to drive the
vehicle with the red indicator can cause filter damage.
To clean the filter, either drive the vehicle above
30 mph (50 km/h) to activate the automatic regeneration
or stop the vehicle and perform the manual regeneration
procedure. For the automatic regeneration, drive until
the green DPF indicator light goes off. This will take
approximately 20 minutes. Once automatic regeneration
has started, drive until the green indicator light goes
off to complete the regeneration in a single operation if
possible.During regeneration, the
green DPF indicator light
will come on. See
Diesel Particulate Filter
Warning Light on
page 3-45.
Notice:Extended idle should be avoided because
the DPF system is not capable of automatically
regenerating at idle. During extended idle, be sure
to watch for the DPF indicator lights which could
come on to indicate that the DPF is becoming
full and needs regeneration. If the yellow or red
indicator light comes on, perform manual
regeneration or drive the vehicle as described
previously for automatic regeneration to clean the
lter. Continued engine operation with the yellow or
red DPF indicator light on, without performing
manual or automatic regeneration, could cause
irreversible damage to the DPF requiring repair and
possible replacement that might not be covered
by your warranty.
Extended idling can cause exhaust parts and gases to
become very hot. Keep the exhaust area clear of
material that could ignite or burn. SeeParking Over
Things That Burn on page 2-44for more information.
2-47
For vehicles with Power Take-Off (PTO), monitor the
instrument panel cluster for lights related to the DPF.
All engines consume some amount of engine oil. This is
normal. The by-product of combustion of engine oil is
ash. The ash will become trapped in the DPF over
the life of the vehicle. Eventually, the buildup of ash will
restrict the exhaust gases and the DPF will need to
be cleaned or replaced.
SeeAccessories and Modifications on page 5-4for
important information.
Manual Regeneration Procedure
{CAUTION:
During DPF regeneration, the exhaust system
and exhaust gases are very hot. Stay clear of
the tailpipe area and do not park over things
that burn. You or others could be burned or
your vehicle could catch re. SeeParking Over
Things That Burn on page 2-44.If the yellow or red DPF indicator is on, you can clean
the DPF by performing a manual regeneration.
When it is safe to do so, stop the vehicle. Perform
manual DPF regeneration in a well ventilated area.
Manual DPF regeneration must be performed outdoors,
as follows. Once manual regeneration is started,
complete the regeneration in a single operation if
possible. If manual regeneration is not completed, as
indicated by the green DPF indicator going off, and the
yellow or red indicator light remains on, automatic
regeneration might not be allowed until the vehicle is
stopped and manual regeneration is performed
until completed.
1. Check engine oil and engine coolant levels to be
sure they are at proper operating levels.
2. To prevent running out of fuel during regeneration,
make sure there is at least a quarter of a tank
of fuel.
3. Check to make sure the area near the exhaust
tailpipe and under the exhaust system are clear
of any materials that could catch fire. Keep people
away from the area of the exhaust system and
exhaust gases.
2-48
4. Fully set the parking brake.
5. Shift the transmission to PARK (P) or
NEUTRAL (N).
6. Idle the engine. If you used the idling control knob
to increase the engine speed, restore it all the way
to the left to reduce the engine speed.
7. If the vehicle has Power Take Off (PTO), turn the
PTO off. SeePower Take-Off (PTO) on page 2-32.
8. Press the DPF switch in the instrument panel
switchbank. SeeInstrument Panel Switchbank
on page 3-18. The green DPF indicator light comes
on, the exhaust gas control valve operates,
engine idle speed automatically increases, and DPF
regeneration begins. Do not leave the vehicle
unattended during manual regeneration.
9. When both the green and the yellow or red DPF
indicator lights go off, regeneration is completed.
Regeneration is normally completed in about
30 minutes.Under certain operating conditions, manual regeneration
might not be able to be performed, even if the soot
level in the DPF requires regeneration. This can occur
because of low coolant temperature, low battery voltage,
or high exhaust temperature or immediately after
starting the vehicle. When manual regeneration is
requested, by pressing the DPF switch, when coolant
temperature is low, engine warm-up is started, the green
indicator light will come on, the exhaust gas control
valve operates, and engine rpm increases to help raise
engine coolant temperature. When operating conditions
allow, regeneration will start.
2-49
Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-8
Headlamp High/Low-Beam Changer..................3-8
Windshield Wipers..........................................3-9
Windshield Washer.......................................3-10
Cruise Control..............................................3-10
Exterior Lamps.............................................3-14
Headlamps on Reminder................................3-15
Daytime Running Lamps (DRL).......................3-15
Marker Lamps..............................................3-16
Instrument Panel Brightness...........................3-16
Dome Lamps...............................................3-16
Entry Lighting...............................................3-17
Reading Lamps............................................3-17
Instrument Panel Switchbank..........................3-18
Accessory Power Outlet(s).............................3-19
Ashtray(s) and Cigarette Lighter......................3-20
Climate Controls............................................3-20
Climate Control System.................................3-20
Outlet Adjustment.........................................3-23
Rear Heating System....................................3-24Warning Lights, Gages, and Indicators............3-24
Instrument Panel Cluster................................3-25
Speedometer and Odometer...........................3-26
Trip Odometer..............................................3-26
Tachometer.................................................3-26
Engine Speed Limiter....................................3-27
Safety Belt Reminders...................................3-27
Airbag Readiness Light..................................3-28
Airbag Off Light............................................3-29
Charging System Light..................................3-30
Voltmeter Gage............................................3-31
Service Transmission Warning Light................3-31
Range Inhibit Warning Indicator......................3-32
Brake System Warning Light..........................3-32
Anti-lock Brake System (ABS) Warning Light. . . .3-34
Trailer Antilock Brake System Warning Light.....3-34
Engine Coolant Temperature Gage..................3-35
Low Coolant Warning Light............................3-35
Wait to Start Indicator...................................3-36
Malfunction Indicator Lamp.............................3-36
Oil Pressure Gage........................................3-37
Low Oil Level Light.......................................3-38
Change Engine Oil Light................................3-38
Engine Overspeed Warning Light....................3-39
Engine Shutdown Warning Light.....................3-39
Transmission Temperature Gage.....................3-39
Section 3 Instrument Panel
3-1
A. Air Outlets. SeeOutlet Adjustment on page 3-23.
B. Instrument Panel Cluster. SeeInstrument Panel
Cluster on page 3-25.
C. Shift Lever. SeeAutomatic Transmission Operation
on page 2-29orManual Transmission Operation
on page 2-30.
D. Air Brake Controls. SeeParking Brake
(With Hydraulic Brakes) on page 2-38or
Parking Brake (With Air Brakes) on page 2-41.
E. Transfer Case Controls (If Equipped). See
Four-Wheel Drive on page 2-32. Air Filter Gage
(If Equipped). SeeAir Filter Restriction Indicator on
page 3-45.
F. Auxiliary Gages. SeeWarning Lights, Gages,
and Indicators on page 3-24.
G. Exterior Lamp Control. SeeExterior Lamps on
page 3-14.H. Turn Signal/Multifunction Lever. SeeTurn
Signal/Multifunction Lever on page 3-7.
I. Hazard Warning Flashers Button. SeeHazard
Warning Flashers on page 3-6.
J. Audio System(s). SeeAudio System(s) on
page 3-47.
K. Climate Controls. SeeClimate Control System
on page 3-20.
L. Instrument Panel Switchbank. SeeInstrument
Panel Switchbank on page 3-18.
M. Airbag Off Switch. SeeAirbag Off Switch on
page 1-56.
N. Accessory Power Outlets. SeeAccessory Power
Outlet(s) on page 3-19.
3-5