2008 CHEVROLET EXPRESS PASSANGER air filter

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Engine Coolant.............................................5-24
Radiator Pressure Cap..................................5-27Engine Overheating.......................................5-27
Cooling System............................................5-29
Engine Fan Noise.........................................5-34
Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-46
Rear Axle.......................................................5-47
Front Axle......................................................5-48
Noise Control System.....................................5-48
Tampering with Noise Control System
Prohibited.................................................5-48
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-52
Center High-Mounted Stoplamp (CHMSL).........5-52
Taillamps.....................................................5-53
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-54
Section 5 Service and Appearance Care
5-1

A. Battery. SeeBattery on page 5-40.
B. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-27.
C. Coolant Recovery Tank. SeeCooling System on
page 5-29.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-21.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-15.
F. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil (Gasoline Engine) on page 5-15.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-35.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-37.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-36.Engine Oil (Gasoline Engine)
If your vehicle has a diesel engine, see “Engine Oil” in
the DURAMAX®Diesel manual.
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-14for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-15

Engine Air Cleaner/Filter
If your vehicle has the DURAMAX®Diesel engine, see
the DURAMAX®Diesel manual for more information.
The engine air cleaner/filter is located near the center of
the engine compartment. SeeEngine Compartment
Overview on page 5-14for more information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at the MaintenanceII
intervals and replace it at the first oil change after each
50,000 mile (80 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you
are driving in dusty/dirty conditions, inspect the filter
at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove the filter from
the vehicle and lightly shake the filter to release
loose dust and dirt. If the filter remains caked with dirt, a
new filter is required. Never use compressed air to
clean the filter.
To inspect or replace the engine air cleaner/filter, do the
following:
1. Unhook the retainer clips and remove the cover.
2. Lift the filter out of the engine air cleaner/filter
housing. Care should be taken to dislodge as
little dirt as possible.
3. Clean the engine air cleaner/filter housing.
5-20

Capacities and Specications
If your vehicle has the DURAMAX®Diesel engine, see the DURAMAX®Diesel manual for more information.
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-13for more information. When adding, be sure to fill to the appropriate level or as recommended
in this manual.
See refrigerant charge label under the hood for charge capacity information and requirements.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
4300 V6 11.0 qt 10.4 L
4800 V8, 5300 V8 13.4 qt 12.7 L
6000 V8 14.8 qt 14.0 L
Cooling System with Rear Heat
4300 V6 14.0 qt 13.2 L
4800 V8, 5300 V8 16.4 qt 15.5 L
6000 V8 17.8 qt 17.0 L
Engine Oil with Filter
4300 V6 4.5 qt 4.3 L
4800 V8, 5300 V8, 6000 V8 6.0 qt 5.7 L
5-116

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. SeeEngine Oil (Gasoline Engine) on page 5-15.
Reset oil life system. SeeEngine Oil Life System on page 5-18.An Emission
Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner filter. If necessary, replace filter. SeeEngine Air
Cleaner/Filter on page 5-20.See footnote (l).•
Rotate tires and check inflation pressures and wear. SeeTire Inspection and
Rotation on page 5-71and “Tire Wear Inspection” inAt Least Once a Month
on page 6-10.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer fluid levels and add fluid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
6-5

Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Lubricate body components.See footnote (f).•
Check transmission fluid level and add fluid as needed.•
Inspect shields, vehicles with GVWR above 10,000 lbs (4 536 kg) only.
See footnote (g).•
Inspect throttle system.See footnote (m).•
Additional Required Services (Gasoline Engine)
This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the
maintenance schedule section in the DURAMAX®Diesel manual.
The following services should be performed at the first maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner filter. See
Engine Air Cleaner/Filter on page 5-20.•••
6-6

Maintenance Replacement Parts
If your vehicle has the DURAMAX®Diesel engine, see the DURAMAX®Diesel manual for more information.
Replacement parts identified below by name, part number, or specification can be obtained by your dealer/retailer.
Part GM Part Number ACDelco®Part Number
Engine Air Cleaner/Filter 15950115 —
Engine Oil Filter
4300 V6 25010792 PF47
4800 V8, 5300 V8, 6000 V8 89017524 PF48
Spark Plugs
4300 V6 12607234 41-993
4800 V8, 5300 V8, 6000 V8 12571164 41-985
Wiper Blades
22 inches (56.0 cm)15214346 —
6-15

A
Accessories and Modifications............................ 5-3
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-74
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment...........................5-109
Air Cleaner/Filter, Engine.................................5-20
Air Conditioning..............................................3-19
Airbag
Off Light.....................................................3-30
Passenger Status Indicator...........................3-31
Readiness Light..........................................3-29
Airbag System................................................1-57
What Will You See After an Airbag Inflates?....1-64
When Should an Airbag Inflate?....................1-62
Where Are the Airbags?...............................1-60
Airbag Systems
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-74
Airbag Off Switch........................................1-66
How Does an Airbag Restrain?......................1-64
Passenger Sensing System...........................1-69
Servicing Your Airbag-Equipped Vehicle..........1-73
What Makes an Airbag Inflate?......................1-64
All-Wheel Drive...............................................5-46
All-Wheel-Drive (AWD) System........................... 4-7
Antenna, Fixed Mast.......................................3-88
Antilock Brake System (ABS)............................. 4-4Antilock Brake, System Warning Light................3-35
Appearance Care
Aluminum Wheels......................................5-104
Care of Safety Belts...................................5-102
Chemical Paint Spotting..............................5-106
Cleaning Exterior Lamps/Lenses..................5-103
Fabric/Carpet............................................5-101
Finish Care...............................................5-103
Finish Damage..........................................5-106
Instrument Panel, Vinyl, and Other Plastic
Surfaces...............................................5-101
Interior Cleaning..........................................5-99
Sheet Metal Damage..................................5-105
Tires........................................................5-105
Underbody Maintenance.............................5-106
Vehicle Care/Appearance Materials...............5-107
Washing Your Vehicle.................................5-102
Weatherstrips............................................5-102
Windshield and Wiper Blades......................5-104
Appointments, Scheduling Service....................... 7-9
Ashtray.........................................................3-19
Audio System.................................................3-66
Audio Steering Wheel Controls......................3-87
Fixed Mast Antenna.....................................3-88
Radio Reception..........................................3-88
Setting the Clock.........................................3-68
Theft-Deterrent Feature................................3-86
Audio System(s).............................................3-70
Automatic Door Lock......................................... 2-8
1