Page 213 of 271
IN AN EMERGENCY
211
40
30
50
15
15
15
15
25
7.5
15
15
30
30
50
20
150
40
60
20 F05 (MAXI-FUSE)
F06 (MAXI-FUSE)
F07 (MAXI-FUSE)
F10
F21
F22
F21
F60 (*)
F16
F61 (*)
F62 (*)
F08
F72 (MAXI-FUSE)
F01 (MAXI-FUSE)
F20
F70 (MEGA-FUSE)
F06 (MAXI-FUSE)
F07 (MAXI-FUSE)
F22 53
53
53
53
53
53
53
52
53
52
52
53
54
53
53
54
53
53
53
SERVICES FIGURE FUSE AMPERES
(*) Fuse behind dashboard control box on an auxiliary bracket.
Climate control fan
Radiator fan (first speed - petrol versions)
Radiator fan (second speed - petrol versions)
Horn
Fuel pump
Injectors (petrol versions)
Ignition coils
Tailgate electric unlocking
Electronic injection system
Bose system
Bose system
Additional heater
Ignition switch
Glow plug warming (JTD versions)
Heated fuel oil filter (JTD versions)
Engine compartment control box (JTD versions)
Radiator fan (first speed – JTD versions)
Radiator fan (second speed – JTD versions)
Injectors (JTD versions)
Page 220 of 271

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CAR MAINTENANCE
218
20 40 60 80 100 120 140 160 180Thousands of km
Check and if necessary top up the Selespeed automatic transmission oil level
(2.0 JTS versions)
Sight check for conditions of timing gear drive toothed belt (JTD versions)
Check emissions/smoke at the exhaust (JTD versions)
Check operation of engine control system (through diagnosis socket)
Check mechanical transmission oil level
Change counter-rotating shaft drive belt
Change timing gear drive belt (petrol versions) (*)
Change timing gear drive belt (JTD versions) (*)
Change accessory poly-V drive belt
Change spark plugs (petrol versions)
Change engine oil and oil filter (petrol versions) (or every 24 months)
Change engine oil and oil filter (diesel with DPF versions)(**)
(or every 24 months)
Change brake fluid (or every 24 months)
Change fuel filter (JTD versions)
Change pollen filter (or every year)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use (cold climates, driving in the city, idling for a long time) or in any case every 5 years.
(**) Engine oil and oil filter shall actually be changed according to the conditions of use of the car and it is indicated by the relevant warning light or message (where provided) on the instrument panel
(see “Warning lights and messages” paragraph).
Page 221 of 271

CAR MAINTENANCE
219
ADDITIONAL
OPERATIONS
Every 1000 kmor before long journeys,
check and if necessary top up:
– engine coolant fluid level
– brake/hydraulic clutch control fluid level
– power steering fluid level
– windscreen washer and headlamp wash-
er fluid level
– tyre pressure and conditions.
Every 3000 kmcheck and if necessary
top up the engine oil level.
The use of FL Seleniaproducts is rec-
ommended which have been designed and
made expressly for Alfa Romeo cars (see
“Refuelling” in the “Technical Specifica-
tions” chapter).
ANNUAL INSPECTION
PROGRAMME
For cars with an annual mileage
of below 20,000 km (for example
about 10,000 km) the following
yearly inspection programme is ad-
vised:
– Check tyre conditions/wear and if nec-
essary adjust the pressure (including spare
wheel)
– Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger compart-
ment, glovebox lights, warning lights, etc.)
– Check operation of windscreen wiper
system, spray jet adjustment
– Check windscreen blade position/wear
– Check front disk brake pad conditions
and wear
– Check cleanness of bonnet and boot
locks, and lever cleanness and lubrication.– Sight check for conditions of: engine,
gearbox, transmission, pipes (exhaust - fu-
el supply - brakes), rubber parts (boots -
sleeves - bushes etc..), brake and fuel sup-
ply system hoses
– Check battery charge
– Sight check for conditions of various dri-
ve belts
– Check and if necessary top up fluid lev-
els (engine coolant, brakes, windscreen
washer, battery etc. )
– Change engine oil and oil filter
– Change pollen filter.
Page 222 of 271

CAR MAINTENANCE
220
IMPORTANT
Engine oil
Should prevailing use of the car be under
one of the following specially heavy condi-
tions:
– trailer or caravan towing
– dusty roads
– short distances (less than 7-8 km) re-
peated and with external temperatures be-
low zero
– frequently idling engines or long distance
low speed driving or in case of a long term
inactivity
replace engine oil more frequently than re-
quired on the Scheduled Maintenance Pro-
gramme.IMPORTANT
Diesel filter
The variety of the degree of purity of the
fuel oil in commerce may make it necessary
to change the fuel oil filter more frequently
than stated in the Scheduled Maintenance
Programme. If the engine is “sobbing” it
is a sign that the filter needs changing.IMPORTANT
Air cleaner
Using the car on dusty roads change the
air cleaner more frequently than specified in
the Schedule Maintenance Programme.
For any doubts concerning the intervals be-
tween the engine oil and air cleaner re-
placement in relation to how the car is used,
contact Alfa Romeo Authorised Services.
Page 224 of 271
CAR MAINTENANCE
222
fig. 1 - 1.8 T. SPARK version
A0A0736b
A0A0681b
CHECKING LEVELS
Never smoke while work-
ing in the engine compart-
ment; gas and inflammable
vapours may be present, with the
risk of fire.
When topping up take
care not to confuse the var-
ious types of fluids: they
are incompatible with one anoth-
er and could seriously damage the
car.
fig. 2 - 2.0 JTS version 1Engine oil - 2Battery - 3Brake fluid -
4Windscreen/rear window/headlight
washer fluid - 5Engine coolant - 6Power
steering fluid - 7Selespeed transmission oil
(2.0 JTS Selespeed versions)
Page 225 of 271
CAR MAINTENANCE
223
A0A0396b
fig. 4 - JTD 16V version1Engine oil - 2Battery - 3Brake fluid -
4Windscreen/rearscreen/headlamp wash-
er fluid - 5Engine coolant fluid - 6Power
steering fluid
A0A0683b
fig. 3 - 3.2 V6 version 1Engine oil - 2Battery - 3Brake fluid -
4Windscreen/rear window/headlight
washer fluid - 5Engine coolant - 6Power
steering fluid
Page 226 of 271

CAR MAINTENANCE
224
ENGINE OIL (fig. 5-6-7-8)
The engine oil should be checked with the
car on a level surface a few minutes (about
5) after the engine has been switched off.
Remove the dipstick (A), clean it, put it
back in completely, remove it and check that
the level is within the MINandMAX
marks on the dipstick. The interval between
theMINandMAXmarks correspond to
about one litre of oil.When the engine is hot,
take care when working
inside the engine compart-
ment to avoid burns. Remember
that when the engine is hot, the
fan may cut in: danger of injury.
Never add oil with char-
acteristics (classification,
viscosity) which are differ-
ent from those of the oil already in
the circuit.
fig. 6 - 2.0 JTS version
A0A0682b
fig. 8 - JTD 16Vversion
A0A0398b
AB
fig. 7 - 3.2 V6version
A0A0406b
fig. 5 - 1.8 T. SPARK version
A0A0737b
If the oil level is near or even below the
MINmark, add oil through the filter neck
(B), until reaching the MAXmark.
IMPORTANTIf a routine check reveals
that the level is above the MAXmark, con-
tact Alfa Romeo Authorised Services to have
the correct level restored.
IMPORTANTAfter topping up the oil,
before checking the level again, run the en-
gine a few seconds and wait for a few min-
utes after stopping it.
Page 227 of 271

CAR MAINTENANCE
225
Used engine oil and filter
contain harmful substances
for the environment. Con-
tact Alfa Romeo Authorised Ser-
vices to have the oil and the filter
changed, as they are equipped to
dispose of the waste oil and filters
respecting nature and the law.
SELESPEED TRANSMISSION
OIL
(fig. 9)
The Selespeed transmission oil should be
checked with the car on a level surface and
with the engine stopped and cold.
To check the level, proceed as follows:
– turn the ignition key to MAR;
– disconnect the breather tube and re-
move the cap (A) checking that the level
corresponds with the MAXmark on the dip-
stick integrated with the cap;
– if the oil is below the MAXmark, top
up to reach the correct level;Do not add oil with spec-
ifications other than that
already in the gearbox.
fig. 9
A0A0197b
Used gearbox oil contains
dangerous substances for
the environment. For chang-
ing the oil we advise contacting Al-
fa Romeo Authorised Services who
are equipped for disposing of used
oil respecting nature and the law.
Be very careful working
inside the engine compart-
ment if the engine is hot:
danger of burns. Remember that
the fan may cut in if the engine is
very hot: danger of injury.
Engine oil consumption
Max engine oil consumption is usually 400
grams every 1000 km.
During the initial period of use the engine
settles, therefore engine oil consumption
may be considered stabilised only after the
first 5000 ÷ 6000 km.
IMPORTANTEngine oil consumption de-
pends on the way of driving and the condi-
tions of use of the car.– after refitting the cap, insert the
breather tube firmly on the housing on the
cap and turn the ignition key to STOP.