2008.5 Peugeot Boxer steering
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Air bags
111
5
SAFETY
Good practice
If your vehicle is fitted with front, side
and curtain air bags, in order for these to
be fully effective, observe the following
safety rules:
Wear a correctly adjusted seat belt.
Sit in a normal upright position.
Do not leave anything between the
occupants and the air bags (child, animal,
object...).
This could hamper the operation of the air
bags or injure the occupants.
All work on the air bag systems is strictly
prohibited unless it is carried out by qualified
personnel of the PEUGEOT network.
After an accident or if the vehicle has been
stolen or broken into, have the air bag
systems checked. Do not drive holding the steering wheel
by its spokes or resting your hands on the
centre part of the wheel.
Passengers must not place their feet on the
fascia.
Smoke as little as possible; deployment of
the air bags can cause burns or the risk of
injury from a cigarette or pipe.
Never remove or pierce the steering wheel
or hit it violently.
Side air bags
Only put approved covers on the front seats.
Consult a PEUGEOT dealer.
Do not fix or glue anything to the front seat
backs. This could cause injury to the chest
or arms when the side air bag is deployed.
Do not sit with the upper part of the body
any nearer to the door than necessary.
Curtain air bags
Do not fix or glue anything to the pillars or
the roof. This could cause injury to the head
when the curtain air bag is deployed.
Do not remove the bolts from the grab
handles installed on the roof, they play a
part in securing the curtain air bags.
Page 112 of 167
Air bags
111
5
SAFETY
Good practice
If your vehicle is fitted with front, side
and curtain air bags, in order for these to
be fully effective, observe the following
safety rules:
Wear a correctly adjusted seat belt.
Sit in a normal upright position.
Do not leave anything between the
occupants and the air bags (child, animal,
object...).
This could hamper the operation of the air
bags or injure the occupants.
All work on the air bag systems is strictly
prohibited unless it is carried out by qualified
personnel of the PEUGEOT network.
After an accident or if the vehicle has been
stolen or broken into, have the air bag
systems checked. Do not drive holding the steering wheel
by its spokes or resting your hands on the
centre part of the wheel.
Passengers must not place their feet on the
fascia.
Smoke as little as possible; deployment of
the air bags can cause burns or the risk of
injury from a cigarette or pipe.
Never remove or pierce the steering wheel
or hit it violently.
Side air bags
Only put approved covers on the front seats.
Consult a PEUGEOT dealer.
Do not fix or glue anything to the front seat
backs. This could cause injury to the chest
or arms when the side air bag is deployed.
Do not sit with the upper part of the body
any nearer to the door than necessary.
Curtain air bags
Do not fix or glue anything to the pillars or
the roof. This could cause injury to the head
when the curtain air bag is deployed.
Do not remove the bolts from the grab
handles installed on the roof, they play a
part in securing the curtain air bags.
Page 127 of 167
Under the bonnet
125
7
CHECKS
DIESEL ENGINES
1. Windscreen/headlamp wash reservoir.
2. Fuse box.
3. Coolant reservoir.
4. Brake and clutch fluid reservoir.
5. Air filter.
6. Dipstick.
a: 2.2 I 100
b
: 2.2 I 120
c
: 3.0 I 160
7. Engine oil filler cap.
a
: 2.2 I 100
b
: 2.2 I 120
c
: 3.0 I 160
8. Power steering reservoir. Battery connections:
+ Positive metal point.
- Negative metal point (earth).
UNDER THE BONNET
Page 129 of 167
Levels
127
7
CHECKS
Cooling system
Only use the fluid recommended by the
manufacturer. Otherwise, you risk seriously
damaging your engine. When the engine
is warm, the temperature of the coolant is
controlled by the engine fan. As this fan can
operate with the ignition key removed and
because the cooling system is pressurised,
wait for at least one hour after the engine
has stopped before carrying out any work.
Slacken the cap by 1/4 of a turn to release
the pressure to prevent any risk of scalding.
When the pressure has dropped, remove the
cap and top up the level with coolant.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible.
Power steering fluid level
The vehicle must be parked on level ground
with the engine cold. Unscrew the cap
integrated with the gauge and check the
level which must be between the MIN and
MAX marks.
Used oil
Avoid prolonged contact of used oil with the
skin.
Brake fluid is harmful to health and very
corrosive.
Do not dispose of used oil, brake fluid or
coolant into drains or into the ground but
into the containers dedicated to this use at
PEUGEOT dealerships.
Topping up
The level must be between the MIN and
MAX marks on the expansion bottle. If
more than 1 litre of fluid is required to top
up the level, have the system checked by a
PEUGEOT dealer.
Windscreen wash and headlamp wash level
For best quality cleaning and to prevent
freezing, this fluid must not be topped up or
replaced with water.
Capacity of the reservoir: approximately
5.5 litres.
Page 131 of 167
130
Fuel
Low fuel level
When the fuel tank level E
(Empty) is reached, this warning
light comes on. At this moment,
you have enough fuel left to
drive approximately 30 miles (50 km) ,
depending on the driving conditions, the
engine and the profile of the road. Fill up
without delay to avoid running out of fuel. The fuel tank must be filled
with the engine
off.
- Open the fuel filler flap.
- Support the cap with one hand.
- With the other hand, insert the key, then turn it anticlockwise.
- Remove the cap and hook it onto the clip located on the inside of the flap.
A label affixed to the inside of the flap
reminds you of the type of fuel to be used.
When filling the fuel tank, do not continue
after the 3rd cut-off of the nozzle. This could
cause malfunctions.
The capacity of the fuel tank is
approximately 90 litres.
- After filling the fuel tank, lock the cap and close the flap.
FUEL CIRCUIT DEACTIVATED
In the event of a serious collision, a device
automatically cuts off the fuel supply
to the engine and the vehicle’s electrical
supply.
FILLING WITH FUEL
Fuel tanks of different capacities,
60 and 125 litres, are sold. Check that there is no smell or leak of fuel
outside the vehicle.
Restore the supply by pressing:
- the first button,
located below the steering wheel.
- the second button, located in the battery compartment, under the front
passenger ’s floor.
In low temperatures
In mountainous and/or cold areas, it is
advisable to use a "winter" type fuel suited
to low or minus temperatures.
Page 140 of 167
Changing a bulb
139
TROUBLESHOOTING
8
1 - Dipped headlamp
Type D, H7 - 55 W
- Remove the cover by turning it anticlockwise.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the grooves on the light. 3 - Main beam headlamp
Type E, H1 - 55 W
- Remove the cover by turning it anticlockwise.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the groove on the light.
2 - Side light
Type A, W 5 W - 5 W
- Remove the cover by turning it anticlockwise.
- Remove the bulb holder fitted by pressure.
- Change the bulb. 4 - Direction indicators
Type B, PY 21 W - 21 W
- Turn the bulb holder a quarter turn anticlockwise. - Remove the bulb by pressing it lightly
while turning it anticlockwise.
- Change the bulb.
5 - Fog lamps
Type D, H1 - 55 W
- Turn the steering fully to the left.
- Unscrew the screw located in the wheel arch then open the flap.
- Remove the cover.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the grooves on the light.
Halogen bulbs must be changed after
the headlamp has been off for several
minutes (risk of serious burns). Do not
touch the bulb directly with your fingers, use
lint-free cloths.
When each operation has been completed,
check the operation of the lights.
When using a high pressure washer
on stubborn dirt, do not persist on the
headlamps, the lights and their periphery to
avoid damaging their varnish and seal.
Page 148 of 167
TROUBLESHOOTING
8
Having your vehicle towed
BEING TOWED
Without lifting (four wheels on the ground)
You must always use a towbar.
From the rear
Hook the bar onto the rigid eye located
under the bumper.
From the front
The removable towing eye is located in the
box under the front passenger seat.
Unclip the cover using a flat tool.
Screw the removable towing eye in fully.
Place the gear lever in neutral. Failure to
observe this special condition may result in
damage to certain braking components and
the absence of braking assistance when the
engine is re-started.
With lifting (2 wheels only on the ground)
It is preferable to lift the vehicle using
professional lifting equipment. When being towed with the engine
off, there is no braking or steering
assistance.