2008.5 Citroen BERLINGO DAG gearbox
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READY TO SET OFF
37
22
Gearbox and steering wheel
GEARBOX
5-speed - reverse gear gearbox
To change gear easily, always press
the clutch pedal fully.
To prevent the mat from becoming
caught under the pedal:
- e n s u r e t h a t t h e m a t a n d i t s fi x i n g s o n t h e fl o o r a r e p o s i t i o n e d c o r r e c t l y ,
- n e v e r fi t o n e m a t o n t o p o f a n o t h e r .
When driving, avoid leaving your hand
o n t h e g e a r k n o b a s t h e f o r c e e x e r t e d ,
even if slight, may wear the internal
c o m p o n e n t s o f t h e g e a r b o x o v e r t i m e . To engage reverse gear, wait until the
vehicle is stationary then push the gear
lever to the right then down.
The lever should be moved slowly to
reduce the noise on engaging reverse
gear.
When the vehicle is stationary, unlock
the steering wheel by pulling the lever.
Adjust the height and depth of the
steering wheel, then lock by pushing
the lever fully.
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Starting and stopping Good practice when stopping
Good practice when starting
Diesel pre-heating warning
light
If the temperature is high
enough, the warning light
comes on for less than
one second, you can start
without waiting.
In cold weather, wait for this warning
light to switch off then operate the
starter (Starting position) until the
engine starts. Door or bonnet open
warning light
If this comes on, a door or the
bonnet is not closed correctly,
check!
Minimise engine and gearbox wear
When switching off the ignition, let the
engine run for a few seconds to allow
the turbocharger (Diesel engine) to
return to idle.
Do not press the accelerator when
switching off the ignition.
There is no need to engage a gear
after parking the vehicle.
STARTING AND STOPPING
Running and accessories position.
To unlock the steering, turn the
steering wheel gently while turning the
key, without forcing. In this position,
certain accessories can be used.
Starting position.
The starter is operated, the engine
turns over, release the key.
STOP position: steering lock.
The ignition is off. Turn the steering
wheel until the steering locks. Remove
the key.
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Towing a trailer For more information about
weights, refer to the administrative
documents (V5 registration
document, ...) or to the "Weights"
section of chapter 9.
TOWING A TRAILER, CARAVAN, BOAT, ETC...
Distribution of loads
Distribute the load in the trailer so
that the heaviest objects are as
close as possible to the axle and
the nose weight is close to the
maximum authorised without, however,
exceeding it.
Cooling
Towing a trailer on a slope increases
the coolant temperature. As the fan is electrically controlled, its
cooling capacity is not dependent on
the engine speed.
On the contrary, use a high gear to
lower the engine speed and reduce
your speed.
In all cases, pay attention to the
coolant temperature.
Driving advice
A towed vehicle must free wheel:
gearbox in neutral.
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Checks T o c h e c k t h e m a i n l e v e l s
a n d c e r t a i n c o m p o n e n t s ,
i n a c c o r d a n c e w i t h t h e
m a n u f a c t u r e r ' s s e r v i c i n g s c h e d u l e ,
r e f e r t o t h e p a g e s o f t h e s e r v i c i n g
b o o k l e t w h i c h c o r r e s p o n d t o y o u r
v e h i c l e ' s e n g i n e .
Bleeding the water contained in
the diesel filter
Manual gearbox
H a v e t h e l e v e l c h e c k e d i n a c c o r d a n c e w i t h
t h e m a n u f a c t u r e r ' s s e r v i c i n g s c h e d u l e .
O n l y u s e p r o d u c t s r e c o m m e n d e d
b y C I T R O Ë N o r p r o d u c t s
o f e q u i v a l e n t q u a l i t y a n d
c h a r a c t e r i s t i c s .
I n o r d e r t o o p t i m i s e t h e o p e r a t i o n
o f u n i t s a s i m p o r t a n t a s t h e b r a k i n g
c i r c u i t , C I T R O Ë N s e l e c t s a n d o f f e r s
s p e c i fi c p r o d u c t s .
I n o r d e r t o a v o i d d a m a g i n g t h e
e l e c t r i c a l u n i t s , h i g h p r e s s u r e w a s h i n g
t o c l e a n t h e e n g i n e c o m p a r t m e n t i s
s t r i c t l y p r o h i b i t e d .
I f t h i s w a r n i n g l i g h t c o m e s
o n , b l e e d t h e fi l t e r . O t h e r w i s e
b l e e d r e g u l a r l y e a c h t i m e t h e
e n g i n e i s d r a i n e d .
T o e v a c u a t e t h e w a t e r ,
u n s c r e w t h e b l e e d s c r e w l o c a t e d o n
t h e fi l t e r .
O p e r a t e u n t i l a l l o f t h e w a t e r i n t h e
t r a n s p a r e n t p i p e h a s b e e n d r a i n e d o u t
t h e n t i g h t e n t h e b l e e d s c r e w .
H D i e n g i n e s u s e a d v a n c e d t e c h n o l o g y .
A l l w o r k r e q u i r e s a s p e c i a l q u a l i fi c a t i o n
w h i c h i s g u a r a n t e e d b y a C I T R O Ë N
d e a l e r .
A c c o r d i n g t o c o u n t r y .
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TROUBLESHOOTING
8
Having your vehicle towed
Without lifting (4 wheels on the
road)
You should always use a towbar.
BEING TOWED
T h e t o w i n g e y e i s s t o r e d i n t h e t o o l k i t ,
located under the right-hand seat. From the front
- U n c l i p t h e c o v e r b y p r e s s i n g t h e
b o t t o m p a r t .
- Screw in the removable towing eye u n t i l i t l o c k s .
From the rear
- U n c l i p t h e c o v e r u s i n g a c o i n o r t h e fl a t p a r t o f t h e t o w i n g e y e ,
- Screw in the removable towing eye u n t i l i t l o c k s . When towing with the engine
s w i t c h e d o f f , t h e r e i s n o b r a k i n g o r
steering assistance.
I n t h e c a s e o f v e h i c l e s fi t t e d w i t h a
m a n u a l g e a r b o x , t h e g e a r l e v e r m u s t
be in neutral, failure to observe this
s p e c i a l c o n d i t i o n m a y r e s u l t i n d a m a g e
t o c e r t a i n b r a k i n g c o m p o n e n t s a n d t h e
a b s e n c e o f b r a k i n g a s s i s t a n c e w h e n
the engine is started again.
Lifting (2 wheels on the road
only)
I t i s p r e f e r a b l e t o r a i s e t h e v e h i c l e
u s i n g p r o f e s s i o n a l l i f t i n g e q u i p m e n t . Vehicles fitted with a manual
gearbox (diesel version)
I n t h e c a s e o f v e h i c l e s fi t t e d w i t h a
m a n u a l g e a r b o x , t h e g e a r l e v e r m u s t
b e i n t h e n e u t r a l p o s i t i o n , f a i l u r e t o
o b s e r v e t h i s s p e c i a l c o n d i t i o n m a y
r e s u l t i n d a m a g e t o c e r t a i n b r a k i n g
c o m p o n e n t s a n d t h e a b s e n c e o f
b r a k i n g a s s i s t a n c e w h e n t h e e n g i n e i s
started again.
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Weights
Weights
Model codes
Number of
seats
Engine GTW MOM CVA Body type Engine code Gearbox
5 1.6 Petrol 90 2 925 1 472 50
7J NFR
C
1.6 Petrol 110 3 025 1 502 55 NFU
1.6 HDi 75 2 940 1 482 50 9HT
1.6 HDi 90 3 040 1 482 55 9HX
1.6 HDi 90 Pef 3 065 1 504 55 9HV
1.6 HDi 110 3 065 1 504 55 9HZ
WEIGHTS AND TOWED LOADS (KG)
General points
For further information, consult your
r e g i s t r a t i o n c e r t i fi c a t e .
In each country, it is imperative that
the towed loads authorised by local
l e g i s l a t i o n a r e c o m p l i e d w i t h . T o fi n d
out your vehicle's towing capacities
and its gross train weight, consult a
CITROËN dealer. The braked towed weight with load
transfer can be increased, on condition
that the equivalent of this load is
removed from the vehicle so that the
GTW is not exceeded. Warning: towing
using a lightly loaded towing vehicle
may have an adverse effect on its road
holding.
GTW: gross train weight
MOM: kerb weight
CVA: vertical load on the towbar
The speed of a towing vehicle must
not exceed 60 mph (100 km/h) (comply
with the legislation in force in your
country). High exterior temperatures may result
in a reduction in the performance of the
vehicle in order to protect the engine;
when the exterior temperature is higher
than 37 °C, limit the towed weight.
The kerb weight is equal to the weight
without load + driver (75 kg) + fuel tank
fi l l e d t o 9 0 % .
The GTW and towed load values
indicated are valid up to a maximum
altitude of 1 000 metres; the towed
load mentioned must be reduced by
1 0 % f o r e a c h a d d i t i o n a l 1 0 0 0 m e t r e s .
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TECHNICAL DATA
9
Diesel - Petrol engines
ENGINES AND GEARBOX
Petrol Diesel
TVV NFR NFU 9HT 9HX 9HV 9HZ
Name 1.6 Petrol 1.6 Petrol 1.6 HDi 1.6 HDi 1.6 HDi PEF 1.6 HDi
Power (bhp) 90 110 75 90 90 110
EU standard maximum power (kW/DIN) 66 80 55 66 66 80
Engine speed (rpm) 5 800 5 800 4 000 4 000 4 000 4 000
Cubic capacity (cm 3
) 1 587 1 587 1 560 1 560 1 560 1 560
Gearbox - manual 5 5 5 5 5 5
Bore x stroke (mm) 78.5 x 82 78.5 x 82 75 x 88.3 75 x 88.3 75 x 88.3 75 x 88.3
EU standard max torque (Nm) 132 147 185 215 2 15 240
Max power engine speed (rpm) 2 500 4 000 1 750 1 750 1 750 1 750
Fuel Unleaded Diesel
P a r t i c l e e m i s s i o n fi l t e r - - - - Yes Yes
Catalytic converter Yes Yes Yes Yes Yes Yes