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9
10
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7
*
Rear brake
Check operation and correct if necessary.
Check brake lever and pedal free play, and adjust
if necessary.
√√√√√
Replace brake shoes. Whenever worn to the limit
8
*
Wheels
Check runout and for damage, and replace if nec-
essary.
√ √√√
9
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√ √√√
10
*
Wheel bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
11
*
Drive shaft univer-
sal joint
Lubricate with lithium-soap-based grease.
√√√
12
*
Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
13
*
Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
14
*
Knuckle shafts
Lubricate with lithium-soap-based grease.
√√√
15
*
Steering shaft
Lubricate with lithium-soap-based grease.
√√√
16
*
Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
17
*
Carburetor
Check choke operation and correct if necessary.
Check engine idling speed and adjust if neces-
sary.
√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300
Page 103 of 114
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EBU25860
CLEANING AND STORAGE
EBU25880
Cleaning
Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
CAUTION:
ECB00710
Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-
ed from improper high-pressure detergentapplications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.WARNING
EWB02310
Wet brakes may have reduced stopping ability,
increasing the chance of an accident. Test the
brakes after washing. Apply the brakes several
times at slow speeds to let friction dry out the
Page 108 of 114
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Front tire:
Type:
Tubeless
Size:
AT18 x 7-7
Manufacturer/model:
DUNLOP/KT586
Rear tire:
Type:
Tubeless
Size:
AT18 x 8-7
Manufacturer/model:
DUNLOP/KT587
Loading:
Maximum loading limit:
95.0 kg (209 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
20 kPa (2.9 psi) (0.20 kgf/cm
2
)
Rear:
20 kPa (2.9 psi) (0.20 kgf/cm
2
)
Minimum:
Front:
17 kPa (2.5 psi) (0.17 kgf/cm
2
)
Rear:
17 kPa (2.5 psi) (0.17 kgf/cm
2
)Maximum:
Front:
23 kPa (3.3 psi) (0.23 kgf/cm
2
)
Rear:
23 kPa (3.3 psi) (0.23 kgf/cm
2
)
Front wheel:
Wheel type:
Panel wheel
Rim size:
7 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
7 x 6.5AT
Front brake:
Type:
Drum brake
Operation:
Right hand operation
Rear brake:
Type:
Drum brake
Operation:
Left hand and right foot operation
Front suspension:
Type:
Leading arm
Spring/shock absorber type:
Coil spring/oil damper
Page 109 of 114
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Wheel travel:
57 mm (2.3 in)
Rear suspension:
Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
56 mm (2.2 in)
Electrical system:
Ignition system:
CDI
Charging system:
AC magneto
Battery:
Model:
12N7D-3B
Voltage, capacity:
12 V, 7.0 Ah
Bulb voltage, wattage x quantity:
Neutral indicator light:
12 V, 1.7 W
×
1
Fuses:
Main fuse:
5.0 A
