7-5
1
2
3
4
5
67
8
9
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11
WARNING
EWB01420
Never consume alcohol or drugs before or
while driving this ATV.
Pre-operation checks
Always perform the pre-operation checks listed on
page 5-1 before riding for proper care of the ATV
and to ensure safety.
WARNING
EWB01430
Always inspect your ATV each time you use it
to make sure the ATV is in safe operating con-
dition. Always follow the inspection and main-
tenance procedures and schedules described
in the Owner’s Manual. Failure to inspect the
ATV before operating or failure to properly
maintain the ATV increases the possibility of
an accident or equipment damage.
WARNING
EWB01440
Always use the size and type tires specified in
the Owner’s Manual for this ATV on page 5-4.
Always maintain proper tire pressure as de-
scribed in the Owner’s Manual on page 5-5.Use of improper tires on this ATV, or operation
of this ATV with improper or uneven tire pres-
sure, may cause loss of control, increasing
your risk of an accident.
Do not operate at speeds too fast for your
skills or the conditions.WARNING
EWB01450
Always go at a speed that is proper for the ter-
rain, visibility and operating conditions, and
your experience. Operating this ATV at speeds
too fast for your skills or the conditions in-
creases your chances of losing control of the
ATV, which can result in an accident.
Speed limiter
For riders less experienced with this model, the
throttle lever housing is equipped with a speed lim-
iter. The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. Turning in the adjusting screw limits
the maximum engine power available and de-
creases the maximum speed of the ATV. Turning
in the adjusting screw decreases top speed, and
turning it out increases top speed. (See page 4-3.)
7-13
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2
3
4
5
67
8
9
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11
the engine has sufficiently slowed before engaging
a lower gear. Improper use of the brakes or shifting
can cause the tires to lose traction, reducing con-
trol and increasing the possibility of an accident.
WARNING
EWB01560
Make sure the engine has sufficiently slowed
before shifting to a lower gear. Engaging a low-
er gear when the engine speed is too high
could cause the wheels to stop rotating.
TURNING YOUR ATV
To achieve maximum traction on unpaved surfac-
es, the two rear wheels are mounted solidly on one
axle and turn together at the same speed. There-
fore, unless the wheel on the inside of the turn is al-
lowed to slip or lose some traction, the ATV will
resist turning. A special turning technique must be
used to allow the ATV to make turns quickly and
easily. It is essential that this skill be learned first at
low speed.
WARNING
EWB01570
Always follow proper procedures for turning
as described in this Owner’s Manual. Practice
turning at low speeds before attempting to turnat faster speeds. Do not turn at speeds too fast
for your skills or the conditions.
As you approach a curve, slow down and begin to
turn the handlebars in the desired direction. As you
do so, put your weight on the footboard to the out-
side of the turn (opposite your desired direction)
and lean your upper body into the turn. Use the
throttle to maintain an even speed through the
turn. This maneuver will let the wheel on the inside
of the turn slip slightly, allowing the ATV to make
the turn properly.
1. Lean towards inside of turn.
2. Support your weight on the outer footrest.
1
2
7-19
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5
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CROSSING THROUGH SHALLOW WATER
The ATV can be used to cross slow moving, shal-
low water of up to a maximum of 20 cm (8 in) in
depth. Before entering the water, choose your path
carefully. Enter where there is no sharp drop off,
and avoid rocks or other obstacles which may be
slippery or upset the ATV. Drive slowly and care-
fully.
WARNING
EWB01640
Never operate this ATV in fast flowing water or
in water deeper than that specified in yourOwner’s Manual. Remember that wet brakes
may have reduced stopping ability. Test your
brakes after leaving water. If necessary, apply
them several times to let friction dry out the lin-
ings. If the ATV is operated through deep or
fast flowing water, the tires may float, causing
loss of traction and loss of control, which
could lead to an accident.
Test your brakes after leaving the water. Do not
continue to ride your ATV without verifying that you
have regained proper braking ability.
OK
8-4
1
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4
5
6
78
9
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7
*
Rear brake
Check operation and correct if necessary.
Check brake lever and pedal free play, and adjust
if necessary.
√√√√√
Replace brake shoes. Whenever worn to the limit
8
*
Wheels
Check runout and for damage, and replace if nec-
essary.
√ √√√
9
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√ √√√
10
*
Wheel bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
11
*
Drive shaft univer-
sal joint
Lubricate with lithium-soap-based grease.
√√√
12
*
Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
13
*
Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
14
*
Knuckle shafts
Lubricate with lithium-soap-based grease.
√√√
15
*
Steering shaft
Lubricate with lithium-soap-based grease.
√√√
16
*
Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
17
*
Carburetor
Check choke operation and correct if necessary.
Check engine idling speed and adjust if neces-
sary.
√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300
9-3
1
2
3
4
5
6
7
89
10
11
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
9. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page 8-
28.
NOTE:
Make any necessary repairs before storing the
ATV.
10-3
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7
8
910
11
Front tire:
Type:
Tubeless
Size:
AT18 x 7-7
Manufacturer/model:
DUNLOP/KT586
Rear tire:
Type:
Tubeless
Size:
AT18 x 8-7
Manufacturer/model:
DUNLOP/KT587
Loading:
Maximum loading limit:
95.0 kg (209 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
20 kPa (2.9 psi) (0.20 kgf/cm
2
)
Rear:
20 kPa (2.9 psi) (0.20 kgf/cm
2
)
Minimum:
Front:
17 kPa (2.5 psi) (0.17 kgf/cm
2
)
Rear:
17 kPa (2.5 psi) (0.17 kgf/cm
2
)Maximum:
Front:
23 kPa (3.3 psi) (0.23 kgf/cm
2
)
Rear:
23 kPa (3.3 psi) (0.23 kgf/cm
2
)
Front wheel:
Wheel type:
Panel wheel
Rim size:
7 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
7 x 6.5AT
Front brake:
Type:
Drum brake
Operation:
Right hand operation
Rear brake:
Type:
Drum brake
Operation:
Left hand and right foot operation
Front suspension:
Type:
Leading arm
Spring/shock absorber type:
Coil spring/oil damper
O
Owner’s manual and tool kit............................................8-1
P
Parking ............................................................................6-5
Parking brake ..................................................................4-6
Parking on a slope ..........................................................6-6
Part locations ..................................................................3-1
Periodic maintenance and lubrication chart ....................8-3
Pre-operation check list ..................................................5-1
R
Riding your ATV ..............................................................7-1
S
Safety information ...........................................................1-1
Seat...............................................................................4-10
Shifting ............................................................................6-3
Shift pedal .......................................................................4-6
Spark arrester, cleaning ................................................8-16
Spark plug, checking.......................................................8-7
Specifications ................................................................10-1
Speed limiter and air intake restrictor plate.....................4-3
Start switch .....................................................................4-2
Steering shaft, lubricating .............................................8-27
Storage ...........................................................................9-2
T
Throttle cable free play, checking .................................8-18
Throttle lever ...........................................................4-2
,
5-4
Timing chain..................................................................8-19
Tire pressure, measuring ................................................5-5
Tires ................................................................................5-4
Tire wear limit..................................................................5-6
Troubleshooting ............................................................8-33Troubleshooting chart .................................................. 8-34
V
Valve clearance ........................................................... 8-19
Vehicle identification number ....................................... 11-1
W
Wheel bearings, checking ............................................ 8-27
Wheel, installing ........................................................... 8-32
Wheel, removing .......................................................... 8-31