EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Speedometer .............................................. 4-2
Handlebar switches .................................... 4-3
Throttle lever .............................................. 4-4
Speed limiter .............................................. 4-5
Clutch lever ................................................ 4-6
Brake lever ................................................. 4-6
Brake pedal ................................................ 4-7
Parking brake lever .................................... 4-7
Shift pedal .................................................. 4-8
Drive select lever ........................................ 4-9Fuel tank cap ..............................................4-9
Fuel ...........................................................4-10
Fuel cock ..................................................4-11
Starter (choke) ..........................................4-12
Steering lock .............................................4-13
Seat ..........................................................4-14
Adjusting the front shock absorber
assemblies ..............................................4-14
Adjusting the rear shock absorber
assembly .................................................4-16
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Drive chain ..................................................5-4
Tires ............................................................5-4
Measuring the tire pressure ........................5-5
Tire wear limit .............................................5-6
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7U10P60E0.book Page 1 Thursday, June 15, 2006 4:19 PM
1-3
1 speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
Always check for obstacles before operating in a
new area.Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.Always use the size and type of tires specified in
this manual.Always maintain proper tire pressure as de-
scribed in this manual.Never modify an ATV through improper installa-
tion or use of accessories.Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
WARNING
EWB00061Always turn off the engine when refueling.Do not refuel right after the engine has been
running and is still very hot.Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never re-
fuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ig-
U10P60E0.book Page 3 Thursday, June 15, 2006 4:19 PM
5-2
5
WARNING
EWB00480Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Owner’sManual. Failure to inspect increases the possibility of an accident or equipment damage.ClutchCheck operation, and correct if necessary.
Lubricate cable if necessary.
Check lever free play, and adjust if necessary.8-26
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-4, 8-19
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-30
Drive chainCheck chain slack, and adjust if necessary.
Check chain condition. Lubricate if necessary.5-4, 8-27, 8-30
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-4, 5-5, 5-6
Brake and shift pedalsMake sure that operation is smooth. Lubricate pedal pivoting points
if necessary.8-32
Brake and clutch leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-31
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-7 ITEM ROUTINE PAGE
U10P60E0.book Page 2 Thursday, June 15, 2006 4:19 PM
5-5
5Size:
AT21 x 7-10
Type:
Tubeless
Rear:
Manufacturer:
MAXXIS
Size:
AT20 x 10-9
Type:
Tubeless
The tires should be set to the recommended
pressure:
Recommended tire pressure:
Front:
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Rear:
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Check and adjust tire pressures when the
tires are cold.
Tire pressures must be equal on both
sides.
Tire pressure below the minimum speci-
fied could cause the tire to dislodge from
the rim under severe riding conditions.Minimum tire pressure:
Front:
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Rear:
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Use no more than the following pressures
when seating the tire beads.
Maximum tire seating pressure:
Front:
250 kPa (36 psi) (2.5 kgf/cm²)
Rear:
250 kPa (36 psi) (2.5 kgf/cm²)
Higher pressures and fast inflation may
cause a tire to burst. Inflate the tires very
slowly and carefully.EBU19820Measuring the tire pressure Use the low-pressure tire gauge.NOTE:The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to beincorrect.
U10P60E0.book Page 5 Thursday, June 15, 2006 4:19 PM
5-6
5
Set the tire pressure when the tires are cold. Set
the tire pressures to the following specifications:
EBU19830Tire wear limit Replace the tire when the tire groove decreases to
3 mm (0.12 in).
1. Low-pressure tire gauge
Recommended pressure:
Fron t
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Rear
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Minimum:
Fron t
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Rear
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Maximum:
Fron t
28.0 kPa (4.1 psi) (0.280 kgf/cm²)
Rear
28.0 kPa (4.1 psi) (0.280 kgf/cm²)
U10P60E0.book Page 6 Thursday, June 15, 2006 4:19 PM
7-5
7
WARNING
EWB01420Never consume alcohol or drugs before orwhile driving this ATV.
Pre-operation checks
Always perform the pre-operation checks listed on
page 5-1 before riding for proper care of the ATV
and to ensure safety.
WARNING
EWB01430Always inspect your ATV each time you use it
to make sure the ATV is in safe operating con-
dition. Always follow the inspection and main-
tenance procedures and schedules describedin the Owner’s Manual. Failure to inspect the
ATV before operating or failure to properly
maintain the ATV increases the possibility of
an accident or equipment damage.
WARNING
EWB01440Always use the size and type tires specified in
the Owner’s Manual for this ATV on page 5-4.
Always maintain proper tire pressure as de-
scribed in the Owner’s Manual on page 5-5.
Use of improper tires on this ATV, or operation
of this ATV with improper or uneven tire pres-
sure, may cause loss of control, increasingyour risk of an accident.
Do not operate at speeds too fast for your skills
or the conditions.
WARNING
EWB01450Always go at a speed that is proper for the ter-
rain, visibility and operating conditions, and
your experience. Operating this ATV at speeds
too fast for your skills or the conditions in-
creases your chances of losing control of theATV, which can result in an accident.
U10P60E0.book Page 5 Thursday, June 15, 2006 4:19 PM
8-1
8
EBU21654
PERIODIC MAINTENANCE AND MINOR REPAIR
EBU21670Safety is an obligation of the owner. Periodic in-
spection, adjustment and lubrication will keep your
ATV in the safest and best operating condition
possible. The most important points of inspection,
adjustment, and lubrication are explained on the
following pages.
The intervals given in the periodic maintenance
and lubrication chart should be considered as a
general guide under normal riding conditions.
However, DEPENDING ON THE WEATHER,
TERRAIN, GEOGRAPHICAL LOCATION, AND
INDIVIDUAL USE, THE MAINTENANCE INTER-
VALS MAY NEED TO BE SHORTENED.
WARNING
EWB01840Never service an engine while it is running.
Moving parts can catch clothing or parts of the
body, causing injury. Electrical components
can cause shocks or start fires. Turn off the en-
gine when performing maintenance unlessotherwise specified. Have a Yamaha dealer
perform the service if you are not familiar with
maintenance work.EBU21690Owner’s manual and tool kit Be sure to put this owner’s manual and the low-
pressure tire gauge in the plastic bag and always
carry them along with the owner’s tool kit under the
seat.1. Owner’s manual
2. Owner’s tool kit
3. Low-pressure tire gauge
U10P60E0.book Page 1 Thursday, June 15, 2006 4:19 PM
8-4
8
7*Rear brakeCheck operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.√√√√√
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or other damage, and replace if
necessary.√√√√
Replace. Every 4 years
9*Parking bra keCheck operation and adjust if necessary.√√√√√
10*WheelsCheck runout and for damage, and replace if nec-
essary.√ √√√
11*TiresCheck tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.√ √√√
12*Wheel bearingsCheck for looseness or damage, and replace if
necessary.√ √√√
13*Swingarm pivotsCheck operation and for excessive play, and re-
place bearings if necessary.
Lubricate with lithium-soap-based grease.√√√
14*Upper and lower
arm pivotsLubricate with lithium-soap-based grease.√√√
15 Drive chainCheck chain slack and adjust if necessary.
Check rear wheel alignment and correct if necess-
sary.
Clean and lubricate.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300U10P60E0.book Page 4 Thursday, June 15, 2006 4:19 PM