2007 YAMAHA XVS1300A spark plugs

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Multi-function meter unit .................3-5
Anti-theft alarm (optional) ...............3-9
Handlebar switches ........................3-9
Clutch lever ...................................3-11
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather hose ................3-14
Catalytic converter ........................3-14
Rider seat .....................................3-14
Helmet holder ...............................3-15
Adjusting the shock absorber
assembly ...................................3-16
Sidestand ......................................3-17
Ignition circuit cut-off system ........3-17PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-6
Checking the spark plugs ............... 6-7
Engine oil and oil filter cartridge ..... 6-9
Coolant ......................................... 6-11
Replacing the air filter element ..... 6-13
Checking the throttle cable free
play ........................................... 6-14
Valve clearance ............................ 6-14
Tires ............................................. 6-14
Cast wheels .................................. 6-16
Adjusting the clutch lever free
play ........................................... 6-17
Adjusting the brake lever free
play ........................................... 6-18Adjusting the rear brake light
switch ....................................... 6-18
Checking the front and rear
brake pads ................................ 6-19
Checking the brake fluid level ...... 6-19
Changing the brake fluid .............. 6-20
Drive belt slack ............................ 6-21
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
sidestand .................................. 6-23
Lubricating the swingarm
pivots ........................................ 6-24
Lubricating the rear suspension ... 6-24
Checking the front fork ................. 6-24
Checking the steering .................. 6-25
Checking the wheel bearings ....... 6-26
Battery ......................................... 6-26
Replacing the fuses ..................... 6-27
Replacing the headlight bulb ....... 6-29
Replacing the tail/brake light
bulb ........................................... 6-31
Replacing a turn signal light
bulb ........................................... 6-31U11CE0E0.book Page 1 Friday, September 15, 2006 11:59 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17705
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.


From 50000 km, repeat the maintenance intervals starting from 10000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
1*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2 Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√
4 Air filter elementReplace.√
5ClutchCheck operation.
Adjust.√√√√√
6*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
U11CE0E0.book Page 2 Friday, September 15, 2006 11:59 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-7
6To install the panels
Fit the projections on panel B into the
corresponding slots in panel C, place
the panels in their original positions,
and then install the bolts and the quick
fastener screws.
EAU42430
Checking the spark plugs The spark plugs are important engine
components, which are easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plugs should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
To remove a spark plug
1. Remove the appropriate spark
plug cover (rear right or front left)
by removing the bolts.
2. Remove the spark plug cap.
1. Panel C
2. Bolt
3. Quick fastener screw
4. Panel B
1. Panel B
2. Panel C
3. Projection
4. Slot
1. Spark plug cover
2. Bolt
U11CE0E0.book Page 7 Friday, September 15, 2006 11:59 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6 3. Remove the spark plug as shown,
with the spark plug wrench includ-
ed in the additional tool kit, which
was handed out separately at the
purchase of the vehicle.
To check the spark plugs
1. Check that the porcelain insulator
around the center electrode on
each spark plug is a medium-to-
light tan (the ideal color when the
vehicle is ridden normally).
2. Check that all spark plugs installed
in the engine have the same color.
NOTE:If any spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt todiagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.
3. Check each spark plug for elec-
trode erosion and excessive car-
bon or other deposits, and replace
it if necessary.
To install a spark plug
1. Measure the spark plug gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
NOTE:
If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
4. Install the spark plug cap.
5. Install the spark plug cover by in-
stalling the bolts.
1. Spark plug wrench
Specified spark plug:
NGK/LMAR7A-9
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
U11CE0E0.book Page 8 Friday, September 15, 2006 11:59 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-35
6
EAU42500
Troubleshooting charts Starting problems or poor engine performance
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter.
U11CE0E0.book Page 35 Friday, September 15, 2006 11:59 AM

MOTORCYCLE CARE AND STORAGE
7-4
7 3. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30°F) or more than 30
°C (90°F)]. For more information
on storing the battery, see page
6-26.
NOTE:Make any necessary repairs beforestoring the motorcycle.
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INDEX
AAir filter element, replacing ................... 6-13
Anti-theft alarm (optional) ....................... 3-9
Auxiliary light bulb, replacing ................ 6-32BBattery .................................................. 6-26
Brake and clutch levers, checking
and lubricating .................................... 6-23
Brake and shift pedals, checking
and lubricating .................................... 6-22
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever ........................................... 3-11
Brake lever free play, adjusting ............ 6-18
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever........................................... 3-11
Clutch lever free play, adjusting ........... 6-17
Coolant ................................................. 6-11
Coolant temperature warning light.......... 3-4DDimmer switch ........................................ 3-9
Drive belt slack ..................................... 6-21EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-9
Engine stop switch................................ 3-10
Engine trouble warning light ................... 3-5FFront and rear brake pads, checking .... 6-19
Front fork, checking .............................. 6-24Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-4
Fuel tank breather hose ........................ 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-27
HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-29
Helmet holder ........................................ 3-15
High beam indicator light......................... 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-17
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-5
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-31MMain switch/steering lock ........................ 3-2
Matte color, caution .................................7-1
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-5NNeutral indicator light .............................. 3-3OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-6Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9
Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-18
Rear suspension, lubricating ................ 6-24
RESET switch ....................................... 3-10
Rider seat ............................................. 3-14SSafety information ................................... 1-1
SELECT switch ..................................... 3-10
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-16
Sidestand .............................................. 3-17
Sidestand, checking and lubricating ..... 6-23
Spark plugs, checking............................. 6-7
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-25
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-33
Swingarm pivots, lubricating ................. 6-24TTail/brake light bulb, replacing .............. 6-31
Throttle cable free play, checking ......... 6-14
Throttle grip and cable, checking
and lubricating .................................... 6-22
Tires ...................................................... 6-14
Tool kit .................................................... 6-1
U11CE0E0.book Page 1 Friday, September 15, 2006 11:59 AM