2007 YAMAHA XV1900A fuel filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Multi-function meter unit .................3-5
Anti-theft alarm (optional) .............3-10
Handlebar switches ......................3-10
Clutch lever ...................................3-12
Shift pedal .....................................3-12
Brake lever ...................................3-12
Brake pedal ..................................3-13
Fuel tank cap ................................3-13
Fuel ...............................................3-14
Fuel tank breather hose ................3-15
Catalytic converter ........................3-15
Rider seat .....................................3-15
Helmet holder ...............................3-16
Adjusting the shock absorber
assembly ...................................3-17
EXUP system ...............................3-19
Sidestand ......................................3-19
Ignition circuit cut-off system ........3-20
Auxiliary DC connector .................3-22PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-7
Transfer case oil ........................... 6-10
Air filter element ........................... 6-10
Checking the throttle cable
free play .................................... 6-11
Valve clearance ............................ 6-11
Tires ............................................. 6-11
Cast wheels .................................. 6-13
Clutch lever .................................. 6-14
Adjusting the rear brake light
switch ........................................ 6-14
Checking the front and rear
brake pads ................................ 6-14Checking the brake and clutch
fluid levels ................................. 6-15
Changing the brake and clutch
fluids ......................................... 6-16
Drive belt slack ............................ 6-17
Checking and lubricating the
cables ....................................... 6-17
Checking and lubricating the
throttle grip and cable ............... 6-18
Checking and lubricating the
brake and shift pedals .............. 6-18
Checking and lubricating the
brake and clutch levers ............ 6-19
Checking and lubricating the
sidestand .................................. 6-19
Lubricating the rear suspension ... 6-20
Checking the front fork ................. 6-20
Checking the steering .................. 6-21
Checking the wheel bearings ....... 6-21
Battery ......................................... 6-22
Replacing the fuses ..................... 6-23
Replacing a headlight bulb .......... 6-24
Tail/brake light ............................. 6-27
Replacing a turn signal light
bulb ........................................... 6-28
License plate light ........................ 6-28
Replacing an auxiliary light
bulb ........................................... 6-28
Supporting the motorcycle ........... 6-29
Troubleshooting ........................... 6-30
Troubleshooting chart .................. 6-31U5C4E1E0.book Page 1 Monday, November 13, 2006 1:14 PM

DESCRIPTION
2-2
2
EAU10420
Right view1. Helmet holder (page 3-16)
2. Fuel injection system fuse (page 6-23)
3. Rear brake fluid reservoir (page 6-15)
4. Fuse box (page 6-23)
5. Engine oil filler cap (page 6-7)
6. Fuel tank cap (page 3-13)
7. Front brake fluid reservoir (page 6-15)
8. Brake pedal (page 3-13)9. Engine oil filter cartridge (page 6-7)
10.Engine oil drain bolt (oil tank) (page 6-7)
11.Shock absorber assembly spring preload adjusting nut (page 3-17)
U5C4E1E0.book Page 2 Monday, November 13, 2006 1:14 PM

OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU16810
Tips for reducing fuel con-
sumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:

Shift up swiftly, and avoid high en-
gine speeds during acceleration.


Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.


Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17111
0–1000 km (0–600 mi)
Avoid prolonged operation above 2500
r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 3000
r/min.
CAUTION:
ECA10891
After 1000 km (600 mi) of operation,
the engine oil and transfer case oil
must be changed, and the oil filtercartridge or element replaced.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.CAUTION:
ECA10310


Keep the engine speed out of
the tachometer red zone.


If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
U5C4E1E0.book Page 3 Monday, November 13, 2006 1:14 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17707
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.


From 50000 km, repeat the maintenance intervals starting from 10000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
1*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2*Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√
4*Air filter elementReplace.√
5*ClutchCheck operation, fluid level and vehicle for fluid leakage.√√√√√
6*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
U5C4E1E0.book Page 2 Monday, November 13, 2006 1:14 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2580 mm (101.6 in)
Overall width:
1100 mm (43.3 in)
Overall height:
1125 mm (44.3 in)
Seat height:
735 mm (28.9 in)
Wheelbase:
1715 mm (67.5 in)
Ground clearance:
155 mm (6.10 in)
Minimum turning radius:
3480 mm (137.0 in)Weight:With oil and fuel:
346.0 kg (763 lb)Engine:Engine type:
Air cooled 4-stroke, OHV
Cylinder arrangement:
V-type 2-cylinder
Displacement:
1854.0 cm³
Bore × stroke:
100.0 × 118.0 mm (3.94 × 4.65 in)
Compression ratio:
9.48 :1
Starting system:
Electric starter
Lubrication system:
Dry sump
Engine oil:Type:
SAE20W40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
4.10 L (4.33 US qt) (3.61 Imp.qt)
With oil filter cartridge replacement:
4.90 L (5.18 US qt) (4.31 Imp.qt)Transfer gear oil:Type:
SAE80 API GL-4 Hypoid gear oil
Quantity:
0.55 L (0.58 US qt) (0.48 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
17.0 L (4.49 US gal) (3.74 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal) (0.66 Imp.gal)Fuel injector:Manufacturer:
NIPPON INJECTOR
Model/quantity:
INP-101/2Spark plug (s):Manufacturer/model:
NGK/DPR8EA-9Manufacturer/model:
DENSO/X24EPR-U9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
72/51 (1.412)
Secondary reduction system:
Belt drive
Secondary reduction ratio:
37/30 × 70/31 (2.785)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
38/16 (2.375)
2nd:
33/21 (1.571)
3rd:
29/25 (1.160)
4th:
26/28 (0.929)
5th:
24/30 (0.800)Chassis:Frame type:
Double cradle
U5C4E1E0.book Page 1 Monday, November 13, 2006 1:14 PM

INDEXAAir filter element .................................... 6-10
Anti-theft alarm (optional)...................... 3-10
Auxiliary DC connector ......................... 3-22
Auxiliary light bulb, replacing ................ 6-28BBattery................................................... 6-22
Brake and clutch fluid levels,
checking ............................................. 6-15
Brake and clutch fluids, changing ......... 6-16
Brake and clutch levers, checking
and lubricating .................................... 6-19
Brake and shift pedals, checking
and lubricating .................................... 6-18
Brake lever ............................................ 3-12
Brake pedal ........................................... 3-13CCables, checking and lubricating .......... 6-17
Care ........................................................ 7-1
Catalytic converter ................................ 3-15
Clutch lever .................................. 3-12, 6-14DDimmer switch ...................................... 3-11
Drive belt slack...................................... 6-17EEngine break-in ....................................... 5-3
Engine oil and oil filter cartridge .............. 6-7
Engine stop switch ................................ 3-11
Engine trouble warning light.................... 3-4
EXUP system ........................................ 3-19FFront and rear brake pads, checking .... 6-14
Front fork, checking .............................. 6-20
Fuel ....................................................... 3-14Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose........................ 3-15
Fuel tank cap ........................................ 3-13
Fuses, replacing ................................... 6-23
HHandlebar switches .............................. 3-10
Hazard switch ....................................... 3-11
Headlight bulb, replacing ...................... 6-24
Helmet holder ....................................... 3-16
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-11IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-20
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1LLicense plate light ................................. 6-28MMain switch/steering lock........................ 3-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-5NNeutral indicator light .............................. 3-4PParking ................................................... 5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ..................................................... 6-2Pre-operation check list........................... 4-2
RRear brake light switch, adjusting ......... 6-14
Rear suspension, lubricating ................. 6-20
Rider seat .............................................. 3-15SSafety information ................................... 1-1
Shifting .................................................... 5-2
Shift pedal ............................................. 3-12
Shock absorber assembly, adjusting .... 3-17
Sidestand .............................................. 3-19
Sidestand, checking and lubricating...... 6-19
Spark plugs, checking ............................. 6-6
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-11
Steering, checking................................. 6-21
Storage.................................................... 7-3
Supporting the motorcycle .................... 6-29TTail/brake light ....................................... 6-27
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking
and lubricating .................................... 6-18
Tires ...................................................... 6-11
Tool kit..................................................... 6-1
Transfer case oil.................................... 6-10
Troubleshooting .................................... 6-30
Troubleshooting chart ........................... 6-31
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing ............ 6-28
Turn signal switch ................................. 3-11VValve clearance..................................... 6-11
U5C4E1E0.book Page 1 Monday, November 13, 2006 1:14 PM