2007 YAMAHA XMAX 250 wheel

2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.
ECA10590
CAUTION:
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU23280
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
EWA10750
s s
WARNING
Securely support the motorcycle so
that there is no danger of it falling
over.
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the stee-
ring.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-22
6
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EAU23290
Checking the wheel bearings
The front and rear wheel bearings
must be checked at the intervals spe-
cified in the periodic maintenance and
lubrication chart. If there is play in the
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
check the wheel bearings.
EAUT1401
Battery
This model is equipped with a sealed-
type (MF) battery, which does not
require any maintenance. There is no
need to check the electrolyte or to
add distilled water.
ECA10630
CAUTION:
Always keep the battery char-
ged. Storing a discharged bat-
tery can cause permanent bat-
tery damage.
To charge a sealed-type (MF)
battery, a special (constant-
voltage) battery charger is
required. Using a conventional
battery charger will damage
the battery. If you do not have
access to a sealed-type (MF)
battery charger, have a Yamaha
dealer charge your battery.
EWA10760
s s
WARNING
lectrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any con-
tact with skin, eyes or clothingand always shield your eyes
when working near batteries.
In case of contact, administer
the following FIRST AID.
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quan-
tities of water or milk and
immediately call a physician.
• EYES: Flush with water for 15
minutes and seek prompt
medical attention.
atteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed spa-
ce.
EEP THIS AND ALL BATTERIES
OUT OF THE REACH OF CHIL-
DREN.
To charge the battery
Have a Yamaha dealer charge the
battery as soon as possible if it seems
to have discharged. Keep in mind that
the battery tends to discharge more
quickly if the vehicle is equipped with
PERIODIC MAINTENANCE AND MINOR REPAIR
6-23
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EAU37833
Matte color cautionECA15192
CAUTION:
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use
before cleaning the vehicle.Using a
brush, harsh chemical products or
cleaning compounds when clea-
ning these parts will scratch or
damage their surface. Wax also
should not be applied to any matte
colored finished parts.
EAU26090
Care
While the open design of a scooter
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go
unnoticed on a car, however, it
detracts from the overall appearance
of a scooter. Frequent and proper
care does not only comply with the
terms of the warranty, but it will also
keep your scooter looking good,
extend its life and optimize its perfor-
mance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors, inclu-
ding the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such pro-ducts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10780
CAUTION:
Avoid using strong acidic whe-
el cleaners, especially on spo-
ked wheels. If such products
are used on hard-to-remove
dirt, do not leave the cleaner on
the affected area any longer
than instructed. Also, tho-
roughly rinse the area off with
water, immediately dry it, and
then apply a corrosion protec-
tion spray.
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or spon-
ge with mild detergent and
water to clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
SCOOTER CARE AND STORAGE
7-1
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thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA10790
CAUTION:
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal clea-
ner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
SCOOTER CARE AND STORAGE
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3. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit sparking
during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark plug
cap.
EWA10950
s s
WARNING
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
4. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degra-
ded in one spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla-
ce [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
information on storing the bat-
tery, see page 6-24.
NOTE:
Make any necessary repairs before
storing the scooter.
SCOOTER CARE AND STORAGE
7-4
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DimensionsOverall length2210 mm (87.0 in)
Overall width 790 mm (31.1 in)
Overall height 1380 mm (54.3 in)
Seat height 785 mm (30.9 in)
Wheelbase 1545 mm (60.8 in)
Ground clearance 112.7 mm (4.44 in)
Minimum turning radius 3650 mm (143.7 in)
WeightWith oil and fuel176 kg (388 lb)
EngineEngine typeLiquid cooled 4-stroke, SOHC
Cylinder arrangement Forward-inclined single cylinder
Displacement 249.7 cm
3(15.24 cu*in)
Bore x stroke 69.0 x 66.8 mm (2.71 x 2.63 in)
Compression ratio 10:01
Starting system Electric starter
Lubrication system Wet sump
Oil type or gradeEngine oilSAE 10W30
Recommended engine oil grade API service SE, SF, SG type or higher
Engine oil quantityPeriodic oil change1.2 L (1.27 US qt) (1.06 Imp qt)
Final transmission oilTypeYAMALUBE 4 (10W30) of SAE10W30
type SE motorolie
Quantity 0.25 L (0.26 US qt) (0.22 Imp qt)
Cooling systemRadiator capacity (including all routes)0.34 L (0.36 US qt) (0.30 Imp qt)
Coolant reservoir capacity (up to the
maximum level mark) 0.26 L (0.23 Imp qt, 0.28 US qt)
Air filterAir filter elementDry element
Recommended fuelRecommended fuelUnleaded fuel
Fuel tank capacity 12.5 L (3.30 US gal) (2.75 Imp gal)
Fuel reserve amount 2 L (0.53 US gal) (0.44 Imp gal)
Fuel injectionManufacturerAISAN Type x quantity
EFI System x 1
Spark plug (s)Manufacturer/modelNGK/DPR8EA-9
Spark plug gap 0.8-0.9 mm (0.031-0.035 in)
ClutchClutch typeDry, automatic centrifugal
TransmissionPrimary reduction systemHelical gear
Primary reduction ratio 40/15 (2.666)
Secondary reduction system Helical gear
Secondary reduction ratio 40/14 (2.857)
Transmission type V-belt automatic
Operation Centrifugal automatic type
ChassisFrame typeSteel tube underbone
Caster angle 28 º
Trail 100 mm (3.94 in)
Front tireTypeTubeless
SPECIFICATIONS
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Size120/70-15 M/C 56S(Michelin)
120/70-15 M/C 56P(Pirelli)
Manufacturer/model MICHELIN/GOLD STANDARD
PIRELLI/GTS23
Rear tireTypeTubeless
Size 140/70-14 M/C 68S(Michelin)
140/70-14 M/C 68P(Pirelli)
Manufacturer/model MICHELIN/GOLD STANDARD
PIRELLI/GTS24
LoadingMaximum load180 kg (396.9 lb)
Load is total weight of the equipement, dri-
ver, passenger and accessories
Tire air pressure (measured on cold
tires)
Loading condition 0–90 kg (0–198 lb)
Front 190 kPa (27 psi) (1.9 kgf/cm
2)
Rear 220 kPa (31 psi) (2.2 kgf/cm
2)
Loading condition 90 kg (198 lb)–Maximum load
Front 210 kPa (30 psi) (2.1 kgf/cm
2)
Rear 250 kPa (36 psi) (2.5 kgf/cm
2)
Front wheelWheel typeAluminium wheel
Rim size 15 x MT3.50
Rear wheelWheel typeAluminium wheel
Rim size 14 x MT3.75
Front brakeTypeSingle disc brake
Operation Right hand operation
Recommended fluid DOT 4
Rear brakeTypeSingle disc brake
Operation Left hand operation
Recommended fluid DOT 4
Front suspensionTypeTelescopic fork
Spring/shock absorber type Coil spring/oil damper
Wheel travel 110 mm (4.33 in)
Rear suspensionTypeUnit swing Spring/shock absorber type
Coil spring/oil damper
Wheel travel 95 mm (3.74 in)
Electrical systemIgnition systemTransistorized coil ignition (digital)
Charging system AC magneto
BatteryManufacturer/modelYuasa/YTX9-BS
Voltage, capacity 12 V, 8.0 Ah
Bulb voltage, wattage x quantity
Headlight12 V, 35.0 W / 35.0 W x 2
Auxiliary light 12 V, 5.0 W x 2
Tail/brake light 12 V, 21.0 W / 5.0 W x 2
Front turn signal light 12 V, 10.0 W x 2
Rear turn signal light 12 V, 10.0 W x 2
License plate light 12 V, 5.0 W x 1
Meter lighting LED
Fuel level warning lamp LED
High beam Indicator light LED
SPECIFICATIONS
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AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter
elements ................................................6-12
Anti-theft alarm (optional) ..........................3-8
Auxiliary light bulb, replacing ...................6-28
BBattery......................................................6-23
Brake fluid level, checking .......................6-18
Brake fluid, changing ...............................6-19
Brake lever, front ......................................3-10
Brake lever, rear .......................................3-10
Brake levers, lubricating ..........................6-20
Braking .......................................................5-3
CCables, checking and lubricating ............6-20
Care............................................................7-1
Catalytic converter ...................................3-13
Centerstand and sidestand, checking
and lubricating .......................................6-21
Coolant.....................................................6-11
Coolant temperature gauge .......................3-5
Cowlings and panel, removing and
installing ...................................................6-6
DDimmer switch ...........................................3-9
Display, multi-function ...............................3-5
EEngine break-in ..........................................5-4
Engine oil ...................................................6-8
Engine trouble warning light ......................3-3
FFinal transmission oil ...............................6-10
Front and rear brake lever free play.........6-17
Front and rear brake pads, checking ......6-18Front fork, checking .................................6-21
Fuel ..........................................................3-12
Fuel consumption, tips for reducing ..........5-3
Fuel gauge .................................................3-4
Fuel level warning light ..............................3-3
Fuel tank cap ...........................................3-11
Fuses, replacing .......................................6-24
HHandlebar switches ...................................3-9
Hazard switch ............................................3-9
Headlight bulb, replacing .........................6-25
High beam indicator light...........................3-3
Horn switch ................................................3-9
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-18
Immobilizer system ....................................3-1
Immobilizer system indicator light .............3-4
Indicator and warning lights ......................3-3
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-28
MMain switch/steering lock ..........................3-2
Matte color, caution ...................................7-1
Model label ................................................9-2
PParking .......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart .........................................................6-3
Pre-operation check list .............................4-2
SSafe-riding points.......................................1-4Safety information ......................................1-1
Seat ..........................................................3-13
Shock absorber assemblies, adjusting....3-17
Sidestand .................................................3-17
Spark plug, checking .................................6-7
Specifications.............................................8-1
Speedometer .............................................3-4
Start switch ................................................3-9
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-22
Storage.......................................................7-3
Storage compartment (front) ...................3-15
Storage compartment (rear) .....................3-16
Storage compartments ............................3-14
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-27
Throttle cable free play, adjusting ............6-14
Throttle grip and cable, checking and
lubricating ..............................................6-20
Tires .........................................................6-15
Tool kit ........................................................6-1
Troubleshooting .......................................6-29
Troubleshooting charts ............................6-30
Turn signal indicator lights .........................3-3
Turn signal light bulb (front), replacing ....6-27
Turn signal switch ......................................3-9
VValve clearance ........................................6-14
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-23
Wheels .....................................................6-17
INDEX
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