2007 YAMAHA XMAX 125 transmission

SAFETY INFORMATION.....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicators, indicator lights and
warning light ..................................3-3
Speedometer ....................................3-4
Fuel gauge ........................................3-4
Coolant temperature gauge..............3-4
Multi-function display .......................3-5
Anti-theft alarm (optional) .................3-7
Handlebar switches ..........................3-8
Front brake lever...............................3-9
Rear brake lever................................3-9
Fuel tank cap ..................................3-10
Fuel .................................................3-10
Catalytic converter..........................3-11
Seat.................................................3-11
Front storage compartment............3-12
Storage compartment.....................3-12
Adjusting the shock absorber
assemblies...................................3-13
Sidestand ........................................3-13PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and
lubrication chart ............................6-3
Removing and installing cowlings
and panels .....................................6-6
Checking the spark plug ..................6-7
Engine oil ..........................................6-8
Final transmission oil ......................6-10
Coolant ...........................................6-11
Air filter and V-belt case air filter
elements ......................................6-12
Adjusting the throttle cable
free play .......................................6-14
Valve clearance ...............................6-15
Tires ................................................6-15
Cast wheels ....................................6-17Front and rear brake lever free
play ..............................................6-17
Checking the front and rear brake
pads.............................................6-17
Checking the brake fluid level ........6-18
Changing the brake fluid ................6-19
Checking and lubricating the
throttle grip and cable .................6-19
Lubricating the front and rear
brake levers .................................6-20
Checking and lubricating the
centerstand and sidestand .........6-20
Checking the front fork ...................6-20
Checking the steering.....................6-21
Checking the wheel bearings .........6-22
Battery ............................................6-22
Replacing the fuses ........................6-23
Replacing a headlight bulb .............6-24
Replacing a front turn signal
light bulb......................................6-25
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-25
Replacing the license plate light
bulb .............................................6-26
Replacing the auxiliary light bulb ...6-27
Troubleshooting ..............................6-27
Troubleshooting charts ...................6-28
SCOOTER CARE AND STORAGE.....7-1
Care ..................................................7-1
Storage .............................................7-3
TABLE OF CONTENTS
1B9-F8199-E1.qxd 9/10/06 09:59 Página 6

4
PRE-OPERATION CHECKS
4-2
EAU15603
Pre-operation check list
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel• Refuel if necessary. 3-4, 3-10
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil• If necessary, add recommended oil to specified level. 6-8
• Check vehicle for oil leakage.
Final transmission oil• Check vehicle for oil leakage. 6-10
• Check coolant level in reservoir.
Coolant• If necessary, add recommended coolant to specified level. 3-4, 6-11
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Front brake• Check brake pads for wear.
3-9, 5-2, 6-17
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Rear brake• Check brake pads for wear.
3-9, 5-2, 6-17
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
Throttle grip• Check cable free play.
5-2, 6-14, 6-19
• If necessary, have Yamaha dealer adjust cable free play and lubricate
cable and grip housing.
• Check for damage.
Wheels and tires• Check tire condition and tread depth.
6-15 ~ 6-17
• Check air pressure.
• Correct if necessary.
1B9-F8199-E1.qxd 9/10/06 09:59 Página 31

Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as bra-
king downhill can be very diffi-
cult.
EAU16820
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the follo-
wing tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at
traffic lights or at railroad cros-
sings).
EAU16841
Engine break-in
There is never a more important
period in the life of your engine than
the period between 0 and 1600 km
(1000 mi). For this reason, you should
read the following material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts
in the engine wear and polish them-
selves to the correct operating clea-
rances. During this period, prolongedfull-throttle operation or any condition
that might result in engine overhea-
ting must be avoided.
EAUM2010
0~1000 km (0~600 mi)
Avoid prolonged operation above 1/3
throttle.
1000~1600 km (600~1000 mi)
Avoid prolonged operation above 1/2
throttle.
ECA11660
CAUTION:
After 1000 km (600 mi) of operation,
be sure to replace the engine oil
and final transmission oil.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
ECA10270
CAUTION:
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
5
OPERATION AND IMPORTANT RIDING POINTS
5-3
1B9-F8199-E1.qxd 9/10/06 09:59 Página 35

ECA11670
CAUTION:
Do not use oils with a diesel
specification of “CD” or oils of
a higher quality than specified.
In addition, do not use oils
labeled “ENERGY CONSER-
VING II” or higher.
Be sure no foreign material
enters the crankcase.
7. Start the engine, and then let it
idle for several minutes while
checking it for oil leakage. If oil is
leaking, immediately turn the
engine off and check for the cau-
se.
8. Reset the service indicator. (See
page 3-7.)
EAU20060
Final transmission oil
The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final trans-
mission oil must be changed as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Start the engine, warm it up by
riding the scooter for several
minutes, and then stop the engi-
ne.
2. Place the scooter on the centers-
tand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
1. Final transmission oil filler cap
4. Remove the oil filler cap and
drain bolt to drain the oil from the
final transmission case.
1. Final transmission oil drain bolt
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
1
1
Recommended engine oil:
See page 8-1.
Oil change quantity:
1.4 L (1.48 US qt) (1.23 Imp.qt)
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
1B9-F8199-E1.qxd 9/10/06 09:59 Página 46

6. Add the specified amount of the
recommended final transmission
oil, and then install and tighten
the oil filler cap.
EWA11310
s s
WARNING
Make sure that no foreign
material enters the final trans-
mission case.
Make sure that no oil gets on
the tire or wheel.
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUS1270
To check the coolant level
1. Place the vehicle on a level surface
and hold it in an upright position.
NOTE:
The coolant level must be chec-
ked on a cold engine since the
level varies with engine tempera-
ture.
Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
1. Maximum level mark
2. Minimum level mark
2. Check the coolant level through
the check window.
NOTE:
The coolant should be between the
minimum and maximum level marks.
1. Coolant reservoir cap
1
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.21 L (0.22 US qt) (0.18 Imp.qt)
Tightening torque:
Final transmission oil drain bolt:
20 Nm (2.0 m•kgf, 14.5 ft•lbf)
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
1B9-F8199-E1.qxd 9/10/06 09:59 Página 47

DimensionsOverall length
2210 mm (87.0 in)
Overall width
790 mm (31.1 in)
Overall height
1380 mm (54.3 in)
Seat height
785 mm (30.9 in)
Wheelbase
1545 mm (60.8 in)
Ground clearance
113 mm (4.45 in)
Minimum turning radius
3650 mm (143.7 in)
WeightWith oil and fuel
166 kg (366 lb)
EngineEngine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
124.66 cm
3(7.61 cu*in)
Bore x stroke
52 x 58.6 mm (2.05 x 2.31 in)
Compression ratio
11.2:1
Starting system
Electric starter
Lubrication system
Wet sump
Oil type or gradeEngine oil
SAE 10W30
Recommended engine oil grade
API service SG type or higher
Engine oil quantityWithout oil filter element replacement
1.4 L (1.48 US qt) (1.23 Imp qt)
With oil filter element replacement
1.5L (1.59 US qt) (1.32 Imp qt)
Final transmission oilType
YAMALUBE 4 (10W30) of SAE10W30
type SE motorolie
Quantity
0.21 L (0.22 US qt) (0.18 Imp qt)
Cooling systemCoolant reservoir capacity (up to the maxi-
mum level mark)
0.26 L (0.28 US qt) (0.23 Imp qt)
Air filterAir filter element
Dry element
Recommended fuelRecommended fuel
Unleaded fuel
Fuel tank capacity
12.5 L (13.21 US qt) (11.00 Imp qt)
Fuel reserve amount
2 L (2.11 US qt) (1.76 Imp qt)
Fuel injectionManufacturer
AISAN
Type x quantity
EFI System x 1
Spark plug (s)Manufacturer/model
NGK / CPR 9EA-9
Spark plug gap
0.8-0.9 mm (0.031-0.035 in)
ClutchClutch type
Dry, automatic centrifugal
TransmissionPrimary reduction system
Helical gear
Primary reduction ratio
41/14 (2.929)
Secondary reduction system
Helical gear
Secondary reduction ratio
44/13 (3.385)
Transmission type
V-belt automatic
SPECIFICATIONS
8-1
8
1B9-F8199-E1.qxd 9/10/06 09:59 Página 70

AAcceleration and deceleration ...................5-2
Adjusting the shock absorber
assemblies .............................................3-13
Adjusting the throttle cable free play .......6-14
Air filter and V-belt case air filter
elements ................................................6-12
Anti-theft alarm (optional) ..........................3-7
BBattery......................................................6-22
Braking .......................................................5-2
CCare............................................................7-1
Cast wheels .............................................6-17
Catalytic converter ...................................3-11
Changing the brake fluid..........................6-19
Checking and lubricating the
centerstand and sidestand ....................6-20
Checking and lubricating the throttle
grip and cable ........................................6-19
Checking the brake fluid level .................6-18
Checking the front and rear brake pads ...6-17
Checking the front fork ............................6-20
Checking the spark plug ............................6-7
Checking the steering ..............................6-21
Checking the wheel bearings ..................6-22
Controls and instruments ..........................2-3
Coolant.....................................................6-11
Coolant temperature gauge .......................3-4
EEngine break-in ..........................................5-3
Engine oil ...................................................6-8
FFinal transmission oil ...............................6-10Front and rear brake lever free play.........6-17
Front brake lever ........................................3-9
Front storage compartment .....................3-12
Fuel ..........................................................3-10
Fuel gauge .................................................3-4
Fuel tank cap ...........................................3-10
HHandlebar switches ...................................3-8
IIdentification numbers ...............................9-1
Immobilizer system ....................................3-1
Indicators, indicator lights and
warning light ............................................3-3
LLeft view .....................................................2-1
Lubricating the front and rear brake
levers .....................................................6-20
MMain switch/steering lock ..........................3-2
Multi-function display ................................3-5
OOwner’s tool kit ..........................................6-1
PParking .......................................................5-4
Periodic maintenance and lubrication
chart .........................................................6-3
Pre-operation check list .............................4-2
RRear brake lever .........................................3-9
Removing and installing cowlings
and panels ...............................................6-6
Replacing a front turn signal light bulb....6-25
Replacing a headlight bulb ......................6-24
Replacing the auxiliary light bulb .............6-27Replacing the fuses .................................6-23
Replacing the license plate light bulb......6-26
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-25
Right view ..................................................2-2
SSeat ..........................................................3-11
Sidestand .................................................3-13
Speedometer .............................................3-4
Starting a cold engine ................................5-1
Starting off .................................................5-2
Storage.......................................................7-3
Storage compartment ..............................3-12
TTips for reducing fuel consumption ...........5-3
Tires .........................................................6-15
Troubleshooting .......................................6-27
Troubleshooting charts ............................6-28
VValve clearance ........................................6-15
INDEX
1B9-F8199-E1.qxd 9/10/06 09:59 Página 75