SAFETY INFORMATION.....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicators, indicator lights and
warning light ..................................3-3
Speedometer ....................................3-4
Fuel gauge ........................................3-4
Coolant temperature gauge..............3-4
Multi-function display .......................3-5
Anti-theft alarm (optional) .................3-7
Handlebar switches ..........................3-8
Front brake lever...............................3-9
Rear brake lever................................3-9
Fuel tank cap ..................................3-10
Fuel .................................................3-10
Catalytic converter..........................3-11
Seat.................................................3-11
Front storage compartment............3-12
Storage compartment.....................3-12
Adjusting the shock absorber
assemblies...................................3-13
Sidestand ........................................3-13PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and
lubrication chart ............................6-3
Removing and installing cowlings
and panels .....................................6-6
Checking the spark plug ..................6-7
Engine oil ..........................................6-8
Final transmission oil ......................6-10
Coolant ...........................................6-11
Air filter and V-belt case air filter
elements ......................................6-12
Adjusting the throttle cable
free play .......................................6-14
Valve clearance ...............................6-15
Tires ................................................6-15
Cast wheels ....................................6-17Front and rear brake lever free
play ..............................................6-17
Checking the front and rear brake
pads.............................................6-17
Checking the brake fluid level ........6-18
Changing the brake fluid ................6-19
Checking and lubricating the
throttle grip and cable .................6-19
Lubricating the front and rear
brake levers .................................6-20
Checking and lubricating the
centerstand and sidestand .........6-20
Checking the front fork ...................6-20
Checking the steering.....................6-21
Checking the wheel bearings .........6-22
Battery ............................................6-22
Replacing the fuses ........................6-23
Replacing a headlight bulb .............6-24
Replacing a front turn signal
light bulb......................................6-25
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-25
Replacing the license plate light
bulb .............................................6-26
Replacing the auxiliary light bulb ...6-27
Troubleshooting ..............................6-27
Troubleshooting charts ...................6-28
SCOOTER CARE AND STORAGE.....7-1
Care ..................................................7-1
Storage .............................................7-3
TABLE OF CONTENTS
1B9-F8199-E1.qxd 9/10/06 09:59 Página 6
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
ODOMETER READING (x 1000 Km)
ANNUAL
CHECKNO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24
8*Brake hoses• Check for cracks or damage.√√√√ √• Replace. Every 4 years
9*Wheels• Check runout and for damage.√√√√
• Check tread depth and for damage.
10 *Tires• Replace if necessary.
√√√√ √
• Check air pressure.
• Correct if necessary.
11 *Wheel bearings• Check bearing for looseness or damage.√√√√
12 *Steering bearings• Check bearing play and steering for roughness.√√ √ √√• Lubricate with lithium-soap-based grease. Every 20000 km
13 *Chassis fasteners• Make sure that all nuts, bolts and screws are
√√√√ √
properly tightened.
14Sidestand, centerstand• Check operation.
• Lubricate.√√√√ √
15 *Sidestand switch• Check operation.√√ √ √√ √
16 *Front fork• Check operation and for oil leakage.√√√√
17 *Shock absorber
• Check operation and shock absorbers for oil leakage.√√√√
assemblies
18 *Fuel injection• Check engine idle speed.√√ √ √√ √
• Change. (See page 6-8)√When the oil change
19Engine oilindicator light comes on (every 6000 km)• Check oil level/top up.√Every 3000 km
20Engine oil filter element• Replace.√√√
21 *Cooling system• Check coolant level and vehicle for coolant leakage.√√√√ √
• Change. Every 3 years
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
ODOMETER READING (x 1000 Km)
ANNUAL
CHECKNO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24
22Final gear oil• Check vehicle for oil leakage.√√ √• Change.√√√
23*
V-belt case air filter • Clean. Every 6000 kmelements
• Replace. Every 20000 km
24 *Front and rear brake
• Check operation.√√ √ √√ √
switches
25Moving parts and cables• Lubricate.√√√√ √
Throttle grip housing• Check operation and free play.
26 *
and cable• Adjust the throttle cable free play if necessary.√√√√ √
• Lubricate the throttle grip housing and cable.
27 *Muffler and exhaust pipe• Check the screw clamp for looseness.√√ √ √√
28 *Lights, signals • Check operation.
and switches• Adjust headlight beam.√√ √ √√ √
EAU18660
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the bra-
ke fluid.
• Replace the brake hoses every four years and if cracked or damaged.
1B9-F8199-E1.qxd 9/10/06 09:59 Página 41
DimensionsOverall length
2210 mm (87.0 in)
Overall width
790 mm (31.1 in)
Overall height
1380 mm (54.3 in)
Seat height
785 mm (30.9 in)
Wheelbase
1545 mm (60.8 in)
Ground clearance
113 mm (4.45 in)
Minimum turning radius
3650 mm (143.7 in)
WeightWith oil and fuel
166 kg (366 lb)
EngineEngine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
124.66 cm
3(7.61 cu*in)
Bore x stroke
52 x 58.6 mm (2.05 x 2.31 in)
Compression ratio
11.2:1
Starting system
Electric starter
Lubrication system
Wet sump
Oil type or gradeEngine oil
SAE 10W30
Recommended engine oil grade
API service SG type or higher
Engine oil quantityWithout oil filter element replacement
1.4 L (1.48 US qt) (1.23 Imp qt)
With oil filter element replacement
1.5L (1.59 US qt) (1.32 Imp qt)
Final transmission oilType
YAMALUBE 4 (10W30) of SAE10W30
type SE motorolie
Quantity
0.21 L (0.22 US qt) (0.18 Imp qt)
Cooling systemCoolant reservoir capacity (up to the maxi-
mum level mark)
0.26 L (0.28 US qt) (0.23 Imp qt)
Air filterAir filter element
Dry element
Recommended fuelRecommended fuel
Unleaded fuel
Fuel tank capacity
12.5 L (13.21 US qt) (11.00 Imp qt)
Fuel reserve amount
2 L (2.11 US qt) (1.76 Imp qt)
Fuel injectionManufacturer
AISAN
Type x quantity
EFI System x 1
Spark plug (s)Manufacturer/model
NGK / CPR 9EA-9
Spark plug gap
0.8-0.9 mm (0.031-0.035 in)
ClutchClutch type
Dry, automatic centrifugal
TransmissionPrimary reduction system
Helical gear
Primary reduction ratio
41/14 (2.929)
Secondary reduction system
Helical gear
Secondary reduction ratio
44/13 (3.385)
Transmission type
V-belt automatic
SPECIFICATIONS
8-1
8
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AAcceleration and deceleration ...................5-2
Adjusting the shock absorber
assemblies .............................................3-13
Adjusting the throttle cable free play .......6-14
Air filter and V-belt case air filter
elements ................................................6-12
Anti-theft alarm (optional) ..........................3-7
BBattery......................................................6-22
Braking .......................................................5-2
CCare............................................................7-1
Cast wheels .............................................6-17
Catalytic converter ...................................3-11
Changing the brake fluid..........................6-19
Checking and lubricating the
centerstand and sidestand ....................6-20
Checking and lubricating the throttle
grip and cable ........................................6-19
Checking the brake fluid level .................6-18
Checking the front and rear brake pads ...6-17
Checking the front fork ............................6-20
Checking the spark plug ............................6-7
Checking the steering ..............................6-21
Checking the wheel bearings ..................6-22
Controls and instruments ..........................2-3
Coolant.....................................................6-11
Coolant temperature gauge .......................3-4
EEngine break-in ..........................................5-3
Engine oil ...................................................6-8
FFinal transmission oil ...............................6-10Front and rear brake lever free play.........6-17
Front brake lever ........................................3-9
Front storage compartment .....................3-12
Fuel ..........................................................3-10
Fuel gauge .................................................3-4
Fuel tank cap ...........................................3-10
HHandlebar switches ...................................3-8
IIdentification numbers ...............................9-1
Immobilizer system ....................................3-1
Indicators, indicator lights and
warning light ............................................3-3
LLeft view .....................................................2-1
Lubricating the front and rear brake
levers .....................................................6-20
MMain switch/steering lock ..........................3-2
Multi-function display ................................3-5
OOwner’s tool kit ..........................................6-1
PParking .......................................................5-4
Periodic maintenance and lubrication
chart .........................................................6-3
Pre-operation check list .............................4-2
RRear brake lever .........................................3-9
Removing and installing cowlings
and panels ...............................................6-6
Replacing a front turn signal light bulb....6-25
Replacing a headlight bulb ......................6-24
Replacing the auxiliary light bulb .............6-27Replacing the fuses .................................6-23
Replacing the license plate light bulb......6-26
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-25
Right view ..................................................2-2
SSeat ..........................................................3-11
Sidestand .................................................3-13
Speedometer .............................................3-4
Starting a cold engine ................................5-1
Starting off .................................................5-2
Storage.......................................................7-3
Storage compartment ..............................3-12
TTips for reducing fuel consumption ...........5-3
Tires .........................................................6-15
Troubleshooting .......................................6-27
Troubleshooting charts ............................6-28
VValve clearance ........................................6-15
INDEX
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