5 - 50
CHAS
4. Install:
•Ring nut 1
Tighten the ring nut using the ring nut
wrench 2.
Refer to “STEERING HEAD INSPEC-
TION AND ADJUSTMENT” section in the
CHAPTER 3.
T R..7 Nm (0.7 m · kg, 5.1 ft · lb)
5. Check the steering shaft by turning it lock
to lock. If there is any binding, remove the
steering shaft assembly and inspect the
steering bearings.
6. Install:
•Plain washer 1
7. Install:
•Front fork 1
•Handle crown 2
•Main switch 3
•Hose guide bracket 4
NOTE:
•Temporarily tighten the pinch bolts (under
bracket).
•Do not tighten the pinch bolts (handle crown)
yet.
8. Install:
•Guide (speed sensor lead) 1
NOTE:
After installing the guide as shown, pass the
speed sensor lead through the guide.
1
STEERING
5 - 51
CHASSTEERING
9. Install:
•Plain washer 1
•Steering shaft nut 2
T R..145 Nm (14.5 m · kg, 105 ft · lb)
10. After tightening the nut, check the steering
for smooth movement. If not, adjust the
steering by loosening the ring nut little by
little.
11. Adjust:
•Front fork top end a
Front fork top end (standard)
a:
Zero mm (Zero in)
12. Tighten:
•Pinch bolt (handle crown) 1
•Pinch bolt (under bracket) 2
CAUTION:
Tighten the under bracket to specified
torque. If torqued too much, it may cause
the front fork to malfunction.
13. Install:
•Multi-function meter bracket 1
•Multi-function meter 2
NOTE:
Pass the throttle cables 3, clutch cable 4 and
hot starter cable 5 between the multi-function
meter bracket and handle crown.
14. Install:
•Holder 1
•Clamp 2
NOTE:
•Install so that the marking a on the speed
sensor lead aligns with the holder edge.
•Fasten the speed sensor lead to the holder
with the clamp.
T R..21 Nm (2.1 m · kg, 15 ft · lb)
T R..21 Nm (2.1 m · kg, 15 ft · lb)
T R..7 Nm (0.7 m · kg, 5.1 ft · lb)
T R..4 Nm (0.4 m · kg, 2.9 ft · lb)
T R..13 Nm (1.3 m · kg, 9.4 ft · lb)
T R..7 Nm (0.7 m · kg, 5.1 ft · lb)
