1 - 27
GEN
INFO
EC150000
CONTROL FUNCTIONS
MAIN SWITCH
Functions of the respective switch
positions are as follows:
ON:
The engine can be started only at
this position.
OFF:
All electrical circuits are switched off.
Main switch indicator light
The main switch
1 is equipped with
an indicator light
2 to avoid forget-
ting to turn it off. This light functions
as follows.
It lights up with the main switch
“ON”.
It goes out when the engine
increases its speed after being
started.
It lights up again when the engine
is stopped.
NOTE:If the indicator light will not light up
with the main switch “ON”, it shows a
lack of the battery voltage. Recharge
the battery.
ENGINE STOP SWITCH
The engine stop switch
1 is located
on the left handlebar. Continue push-
ing the engine stop switch till the
engine comes to a stop.
START SWITCH
The start switch
1 is located on the
right handlebar. Push this switch to
crank the engine with the starter.
EC152000CLUTCH LEVER
The clutch lever
1 is located on the
left handlebar; it disengages or
engages the clutch. Pull the clutch
lever to the handlebar to disengage
the clutch, and release the lever to
engage the clutch. The lever should
be pulled rapidly and released slowly
for smooth starts.
FONCTIONS DES
COMMANDES
CONTACTEUR A CLE
Les fonctions correspondant aux diffé-
rentes positions du contacteur sont les
suivantes:
ON:
Seule position permettant le démarrage
du moteur.
OFF:
Tous les circuits électriques sont coupés.
Témoin de l’interrupteur à clé
L’interrupteur à clé 1 est équipé d’un
témoin 2 afin de ne pas oublier de le
couper. Ce témoin fonctionne de la
manière suivante.
Il s’allume lorsque l’interrupteur à clé
est en position “ON”.
Il s’éteint lorsque le moteur monte en
régime après le démarrage.
Il se rallume lorsque le moteur est
coupé.
N.B.:
Si le témoin ne s’allume pas lorsque
l’interrupteur à clé est sur “ON”, c’est
que la tension de la batterie est trop fai-
ble. Recharger la batterie.
COUPE-CIRCUIT DU MOTEUR
Le coupe-circuit du moteur 1 est situé
sur la partie gauche du guidon. Appuyer
de façon continue sur le coupe-circuit du
moteur jusqu’à ce que le moteur s’arrête.
CONTACTEUR DU DEMARREUR
Le contacteur du démarreur 1 est situé
sur la partie droite du guidon. Appuyer
sur ce contacteur pour lancer le moteur à
l’aide du démarreur.
LEVIER D’EMBRAYAGE
Le levier d’embrayage 1 est situé sur la
partie gauche du guidon et permet
d’embrayer ou de débrayer. Tirer le
levier d’embrayage vers le guidon pour
débrayer et le relâcher pour embrayer.
Pour un démarrage en douceur, le levier
doit être tiré rapidement et relâché lente-
ment.
CONTROL FUNCTIONS
FONCTIONS DES COMMANDES
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GEN
INFO
1. Inspect the coolant level.
2. Turn the fuel cock to “ON”.
3. Push on the main switch to “ON”.
4. Shift the transmission into neu-
tral.
5. Fully open the cold starter knob
1.
6. Start the engine by pushing the
start switch or by kicking the
kickstarter crank.
NOTE:If the engine fails to start by pushing
the start switch, release the switch,
wait a few seconds, and then try
again. Each starting attempt should
be as short as possible to preserve
the battery. Do not crank the engine
more than 10 seconds on any one
attempt. If the engine does not start
with the starter motor, try using the
kickstarter crank.
WARNING
If the starter motor will not turn
when pushing the start switch,
stop pushing it immediately and
kick start the engine in order to
avoid the load on the motor.
Do not open the throttle while
kicking the kickstarter crank.
Otherwise, the kickstarter crank
may kick back.
1
7. Return the cold starter knob to
its original position and run the
engine at 3,000 ~ 5,000 r/min for
1 or 2 minutes.
NOTE:Since this model is equipped with an
accelerator pump, if the engine is
raced (the throttle opened and
closed), the air/fuel mixture will be
too rich and the engine may stall.
Also unlike a two-stroke engine, this
model can idle.
CAUTION:
Do not warm up the engine for
extended periods of time.1. Contrôler le niveau de liquide de
refroidissement.
2. Placer le robinet de carburant en
position “ON”.
3. Tourner le contacteur à clé sur
“ON”.
4. Mettre la boîte au point mort.
5. Tirer complètement la commande
de départ à froid 1.
6. Démarrer le moteur en appuyant sur
le contacteur du démarreur ou en
actionnant le kick.
N.B.:
Si le moteur ne répond pas au contacteur
du démarreur, relâcher ce dernier, atten-
dre quelques secondes et essayer à nou-
veau. Chaque tentative de démarrage
doit être aussi brève que possible pour
économiser la batterie. Ne pas lancer le
moteur pendant plus de 10 secondes à
chaque tentative. S’il est impossible de
démarrer le moteur à l’aide du démar-
reur, essayer le démarrage au kick.
AVERTISSEMENT
Si le démarreur ne répond pas au
contacteur du démarreur, arrêter
immédiatement d’appuyer sur ce
dernier et démarrer au kick pour
éviter de trop solliciter le moteur.
Ne pas ouvrir le papillon tout en
démarrant au kick car ce dernier
risque de revenir brutalement.
7. Repousser la commande de départ à
froid dans sa position d’origine et
faire tourner le moteur à 3.000 à
5.000 tr/min pendant 1 ou 2 minu-
tes.
N.B.:
Ce modèle étant équipé d’une pompe de
reprise, si le moteur est emballé (ouver-
ture et fermeture du papillon), le
mélange air/carburant sera trop riche et
le moteur risque de caler. A la différence
d’un moteur deux temps, par ailleurs, ce
modèle peut tourner au ralenti.
ATTENTION:
Ne pas faire chauffer le moteur plus
longtemps que nécessaire.
STARTING AND BREAK-IN
MISE EN MARCHE ET RODAGE
GENERAL SPECIFICATIONS
2 - 3
SPEC
Brake:
Front brake type Single disc brake
Operation Right hand operation
Rear brake type Single disc brake
Operation Right foot operation
Suspension:
Front suspension Telescopic fork
Rear suspension Swingarm (link type monocross suspension)
Shock absorber:
Front shock absorber Coil spring/oil damper
Rear shock absorber Coil spring/gas, oil damper
Wheel travel:
Front wheel travel 300 mm (11.8 in)
Rear wheel travel 310 mm (12.2 in)
Electrical:
Ignition system CDI
Generator system AC magneto
Battery type YTX5L-BS
Battery voltage/capacity 12 V/4 AH
Specific gravity 1.320
Headlight type: Quartz bulb (halogen)
Bulb wattage × quantity:
Headlight 12 V 35/36.5 W × 1
Taillight 12 V 1.6/0.3 W × 1
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SPECCABLE ROUTING DIAGRAM
EC240000
CABLE ROUTING DIAGRAM
1Fuel tank breather hose
2Clamp
3Diode
4Hot starter cable
5Wire harness
6Hump (frame)
7Cylinder head breather hose
8Throttle position sensor lead
9Neutral switch lead
0Oil hose
AClutch cable
BStarter motor lead
CCable guideDNegative battery lead
EAC magneto lead
FBrake hose
GRectifier/regulator lead
HCarburetor breather hose
ICarburetor overflow hose
JCatch tank breather hose
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SPECCABLE ROUTING DIAGRAM
ÈInsert the end of the fuel tank breather hose into the hole in the
steering stem.
ÉFasten the throttle cable, hot starter cable and rectifier/regula-
tor lead onto the frame. Locate the clamp end facing the lower
side of the hot starter cable and cut off the tie end.
ÊFasten the diode (at the marking), throttle cable and hot starter
cable onto the frame. Locate the clamp end facing toward the
lower right of the frame and with the tie end facing downward.
ËFasten the wire harness, throttle position sensor lead, starter
motor lead and negative battery lead onto the frame. Pass the
clamp through the hole in the stay (air cut-off valve). Locate the
clamp end facing toward the lower side of the frame and cut off
the tie end.ÌFasten the throttle position sensor lead onto the frame. Locate
the clamp end facing toward the lower side of the frame and
cut off the tie end.
ÍPass the carburetor breather hoses, carburetor overflow hose
and catch tank breather hose between the connecting rod and
cross tube (frame).
ÎFasten the neutral switch lead and oil hose together with the
plastic locking ties and cut off the tie ends.
ÏFasten the neutral switch lead and AC magneto lead onto the
frame. Locate the clamp end facing toward the outside of the
frame and tie end facing toward the rear of the frame.
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SPECCABLE ROUTING DIAGRAM
ÐPass the clutch cable through the cable guide.
ÑFasten the starter motor lead, AC magneto lead and neutral
switch lead onto the frame. Locate the clamp end facing
toward the rear of the frame and cut off the tie end.
ÒFasten the clutch cable, starter motor lead, negative battery
lead, AC magneto lead and neutral switch lead onto the frame.
Locate the clamp end facing toward the rear of the frame and
cut off the tie end.
ÓPass the neutral switch lead and AC magneto lead on the
inside of the wire harness.
ÔFasten the clutch cable, AC magneto lead and neutral switch
lead onto the frame. Locate the clamp end near the clutch
cable and cut off the tie end.ÕPass the clutch cable and wire harness through the cable
guide.
ÖLocate the couplers in the frame recess.
×Pass the carburetor breather hoses, carburetor overflow hose
and catch tank breather hose so that the hoses do not contact
the rear shock absorber.
ØSecure the coupler by pushing it into the hole in the headlight
unit.
SPEC
2 - 111
CABLE ROUTING DIAGRAM
1Clamp
2Positive battery lead
3Battery
4Negative battery lead
5Taillight coupler
6CDI unit coupler (6-pin)
7CDI unit coupler (3-pin)
8CDI unit coupler (6-pin)ÈFasten the wire harness, negative battery lead and starter
motor lead to the upper engine bracket (left side). Locate the
clamp end facing toward the upper side of the frame with the
tie end cut off on the inside of the frame.
ÉFasten the wire harness, negative battery lead and starter
motor lead to the upper engine bracket (left side). Locate the
clamp end facing toward the upper side of the frame with the
tie end cut off on the inside of the frame. Clamp the wire har-
ness and negative lead at the marking.
ÊPass the starter motor lead through the hole in the relay
holder.
ËFit the cover securely.
ÌConnect the wire harness to the starter relay.
SPEC
2 - 113
CABLE ROUTING DIAGRAM
ÍFasten the catch tank breather hose
and catch tank hose to the rear frame.
Clamp them close to where they are
joined to the frame. Fasten the pipe
tightly enough not to crush it. Locate the
clamp end facing toward the rear of the
frame with the tie end facing downward.
ÎFasten the (three) CDI unit leads and
taillight lead to the rear frame. Locate
the clamp end facing toward the upper
side of the frame and cut off the tie end.
ÏConnect the negative battery lead to
the battery negative terminal.
ÐConnect the negative battery lead to
the wire harness.ÑFasten the wire harness to the rear
frame. Locate the clamp end facing
toward the upper side of the frame and
the tie end toward the inside of the
frame. Clamp the wire harness at the
marking.
ÒPass the wire harness, starter relay
lead, starting circuit cut-off relay lead
and negative battery lead through the
hole in the relay holder.
ÓFasten the (three) CDI unit leads and
taillight lead to the rear frame. Locate
the clamp end facing toward the lower
side of the frame and cut off the tie end.ÔFasten the taillight lead to the rear
frame. Locate the clamp end facing
toward the upper side of the frame and
cut off the time end.
ÕDo not allow the taillight lead to
slacken.
ÖLocate the CDI unit lead between the
CDI unit and rear fender.
×Locate the CDI unit coupler in the clear-
ance between the upper side of the CDI
unit and lower side of the catch tank
stay.
ØLocate the CDI unit lead between the
CDI unit and rear frame.