2007 YAMAHA VX CRUISER engine

Maintenance and care
73
EJU34210Checking the fuel system
WARNING
EWJ00380
Gasoline is highly flammable and explo-
sive. Failure to check for and repair any
fuel leakage could result in a fire or explo-
sion. A fire or explosion can cause severe
injury or death. Shut the engine off. Do not
smoke. Avoid spilling gasoline.
Fuel in the fuel lines is pressurized.
Fuel can spray out and cause injury or a
fire hazard if a fuel line is disconnected.
Do not run the engine with a fuel line dis-
connected.
Check the fuel system for leaks, cracks, and
malfunctions. If any problem is found, consult
a Yamaha dealer.
Check:

Fuel tank filler cap and seal for damage.

Fuel in fuel tank for water and dirt.

Fuel tank for damage, cracks, and leakage.

Fuel hoses and joints for damage, cracks,
and leakage.

Air bleeding passages for leakage.EJU34230Fuel tank
Check the fuel tank for leakage and for water
in the tank. If water is found in the fuel system,
or if the fuel tank needs to be cleaned, have a
Yamaha dealer service the watercraft.
EJU34290Engine oil and oil filter
WARNING
EWJ00340
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
CAUTION:
ECJ00180

Do not run the engine with too much or
not enough oil in the oil tank. Oil could
spray out and the engine could be dam-
aged.

Be sure to change the engine oil after
the first 10 hours of operation, and every
100 hours thereafter or at the start of a
new season, otherwise the engine will
wear quickly.
The oil filter should be replaced every
year or every 100 hours of operation.
Have a Yamaha dealer replace the oil fil-
ter if necessary.
It is recommended to have a Yamaha dealer
change the engine oil. However, if you choose
to change the oil on your own, consult a
Yamaha dealer.
NOTE:
Dispose of used oil according to local regula-
tions.
1Fuel tank
Recommended engine oil:
See page 42.
Oil quantity:
With oil filter replacement:
2.2 L (2.33 US qt) (1.94 Imp.qt)
Without oil filter replacement:
2.0 L (2.11 US qt) (1.76 Imp.qt)
Total amount:
4.3 L (4.55 US qt) (3.78 Imp.qt)
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Maintenance and care
74
CAUTION:
ECJ00190
If oil is leaking or the oil pressure warning
indicator comes on when the engine is
running, immediately shut the engine off
and have a Yamaha dealer check the wa-
tercraft. Continuing to operate the engine
under such conditions could cause severe
engine damage.
EJU34310Air filter element
Have a Yamaha dealer check and clean or re-
place the air filter element every 12 months or
every 100 hours of operation.
EJU34320Checking the jet thrust nozzle angle
Check the handlebars and jet thrust nozzle for
smooth operation.
Turn the handlebars as far as possible to the
right and left and check that the difference of
distances A and B between the jet thrust noz-
zle and the nozzle is within specification.
If the steering is stiff or misadjusted, have a
Yamaha dealer service it.
EJU34350Checking the shift cable (for VX
Deluxe/VX Cruiser)
Place the shift lever in the reverse position.
Make sure that the reverse gate makes con-
tact with the stopper.Difference of A and B:
Maximum 5 mm (0.20 in)
1Stopper
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Maintenance and care
75
If the reverse gate does not make contact with
the stopper, have a Yamaha dealer service it.
EJU34360Checking and adjusting the throttle
cable
Check that the throttle cable moves back to
the set position smoothly and that the throttle
lever free play is within specification.
(1) Squeeze and release the throttle lever. If
the throttle lever does not return smooth-
ly, have a Yamaha dealer service it.
(2) Adjust the free play by loosening the lock-
nut and turning the adjuster.
EJU34391Cleaning and adjusting the spark
plugs
The spark plug is an important engine compo-
nent and is easy to inspect. The condition of
the spark plug can indicate something about
the condition of the engine. For example, if
one spark plug has a distinctly different color,
the engine could require servicing. Do not at-
tempt to diagnose any problems yourself.
Have a Yamaha dealer service the watercraft.
Remove and inspect the spark plugs periodi-
cally; heat and deposits will cause the sparkplugs to slowly break down and erode. If elec-
trode erosion becomes excessive, or if carbon
and other deposits are excessive, replace the
spark plug with the specified plug.
To remove a spark plug:
(1) Remove the seat. (See page 26 for seat
removal and installation procedures.)
(2) Remove the spark plug cap.
CAUTION:
ECJ00210
Do not use any tools to remove or install
the spark plug cap, otherwise the ignition
coil coupler could be damaged. The spark
plug cap may be difficult to remove be-
cause the rubber seal on the end of the
cap fits tightly. To remove the spark plug
cap, simply twist it back and forth while
pulling it up; to install it, twist it back and
forth while pushing it down.
(3) Remove the spark plug.
Measure the spark plug gap with a wire
thickness gauge. Replace the spark plug
or adjust the gap to specification if neces-
sary.1Locknut
2Adjuster
3Throttle lever free play
Throttle lever free play:
4.0–7.0 mm (0.16–0.28 in)
Specified spark plug:
CR9EB
1Spark plug gap
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
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Maintenance and care
78
(1) Remove all of the battery caps.
(2) If the electrolyte level is low, add distilled
water to raise it to the specified level.
(3) Set the charging rate to 1.9 ampere and
charge the battery slowly until the explo-
sive gases are discharged vigorously
from the battery cells.
To install the battery:
(1) Place the battery in the battery compart-
ment and connect the battery leads to the
battery terminals.
(2) Connect the breather hose to the battery.
(3) Secure the battery in place.
WARNING
EWJ00400
Be sure to connect the breather hose to
the battery. Fire or explosion could result
if the breather hose is damaged, obstruct-
ed, or not connected properly.
CAUTION:
ECJ00260
After installation, make sure that the bat-
tery leads are properly connected to the
battery terminals.
EJU34490Fuel injection system
The fuel injection system was set at the
Yamaha factory. If the fuel injection systemneeds to be adjusted, have a Yamaha dealer
service the watercraft.
CAUTION:
ECJ00220
Do not attempt to adjust the fuel injection
system. If the settings are disturbed by
someone who does not have the neces-
sary technical knowledge, poor engine
performance and damage may result.
EJU34500Checking the trolling speed
(1) Place the watercraft in the water.
(2) Start the engine and warm it up. Use the
tachometer in the multifunction informa-
tion center to check the trolling speed.
If the trolling speed is out of specification,
have a Yamaha dealer service the watercraft.
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
Trolling speed:
1650 ±50 r/min
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Specifications
79
EJU34541
Specifications
Watercraft capacity:
Maximum people on board:
3 person
Maximum load capacity:
240 kg (530 lb)
Dimensions:
Length:
3220 mm (126.8 in)
Width:
1170 mm (46.1 in)
Height:
1150 mm (45.3 in)
Dry weight:
VX 319 kg (703 lb)
VX Deluxe 322 kg (710 lb)
VX Cruiser 323 kg (712 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
75.0 kW@8000 r/min
Maximum fuel consumption:
28.0 L/h (7.4 US gal/h) (6.2 Imp.gal/h)
Cruising range at full throttle:
2.14 hour
Trolling speed:
1650 ±50 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
4
Engine displacement:
1052 cm³
Bore & stroke:
76.0 × 58.0 mm (2.99 × 2.28 in)
Compression ratio:
11.4 :1
Valve clearance-intake (cold):
0.11–0.20 mm (0.0043–0.0079 in)
Valve clearance-exhaust (cold):
0.25–0.34 mm (0.0098–0.0134 in)
Lubrication system:
Dry sump
Cooling system:
Water
Starting system:
ElectricIgnition system:
T.C.I.
Spark plug:
CR9EB
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Battery capacity:
12 V, 19.0 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
24.0+24.0 °
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON):
90
Recommended oil:
SAE 10W-30, 20W-40, 20W-50
Oil grade:
API SE,SF,SG,SH,SJ,SL
Fuel tank total capacity:
60 L (15.9 US gal) (13.2 Imp.gal)
Engine oil quantity with oil filter replacement:
2.2 L (2.33 US qt) (1.94 Imp.qt)
Engine oil quantity without oil filter replacement:
2.0 L (2.11 US qt) (1.76 Imp.qt)
Engine oil total quantity:
4.3 L (4.55 US qt) (3.78 Imp.qt)
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Trouble recovery
80
EJU34560
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described in
this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service.
EJU34591Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Yamaha Se-
curity Sys-
tem (VX
Deluxe/VX
Cruiser)Lock mode selected Select unlock mode
32
Engine shut-
off switchClip not in place Install clip
28
Fuse Burned out Replace the fuse and
check wiring84
Battery Run down Recharge 77
Poor terminal con-
nectionsTighten as required
77
Terminal corroded Clean 68
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 29
Fuel Empty Refill as soon as pos-
sible42
Stale or contaminat-
edHave serviced by
Yamaha dealer73
Fuel tank Water or dirt present Have serviced by
Yamaha dealer73
Spark plug Fouled or defective Clean or replace 75
Spark plug
capNot connected or
looseConnect properly
75
Connected to wrong
cylinderConnect properly
75
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
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Trouble recovery
81
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible42
Stale or contaminat-
edHave serviced by
Yamaha dealer73
Fuel tank Water or dirt present Have serviced by
Yamaha dealer73
Spark plug Fouled or defective Replace 75
Incorrect heat range Replace 75
Gap incorrect Adjust 75
Spark plug
capLoose Connect properly 75
Cracked, torn, or
damagedReplace
—
Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinksFuel level Empty Refill as soon as pos-
sible42
Engine over-
heatedJet intake clogged Clean
82
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer37
Watercraft slow or
loses powerYamaha Se-
curity Sys-
tem (VX
Deluxe/VX
Cruiser)Low-RPM mode se-
lectedSelect normal mode
33
Cavitation Jet intake clogged Clean 82
Impeller damaged or
wornHave serviced by
Yamaha dealer82
Engine over-
heat warningEngine speed reduc-
tion control activatedClean jet intake and
cool engine36
Oil pressure
warningEngine speed reduc-
tion control activatedAdd oil
35
Spark plug Fouled or defective Replace 75
Incorrect heat range Replace 75
Gap incorrect Adjust 75
Spark plug
capsLoose Connect properly
75
Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel Stale or contaminat-
edHave serviced by
Yamaha dealer73
Air filter Clogged or oil buildup Have serviced by
Yamaha dealer74 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
82
EJU34620
Emergency procedures EJU34630Cleaning the jet intake and impeller
If weeds or debris get caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize. If
there is any sign that the jet intake or impeller
is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-
ways stop the engine before beaching the wa-
tercraft.
WARNING
EWJ00780
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming incontact with the rotating parts of the jet
pump.
CAUTION:
ECJ00650
If weeds or debris get caught in the jet in-
take, do not operate the watercraft above
trolling speed until they have been re-
moved.
(1) Turn the watercraft on its side as shown.
UF1K72E0.book Page 82 Wednesday, August 2, 2006 10:43 AM