Page 43 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-6
6 2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
NOTE:
If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
4. Install the spark plug cap.
EAU39840
Engine oil The engine oil level should be checked
before each ride. In addition, the oil
must be changed at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the motorcycle on a level
surface and hold it in an upright po-
sition.NOTE:Make sure that the motorcycle is posi-
tioned straight up when checking the oil
level. A slight tilt to the side can result ina false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
NOTE:
The engine oil should be between theminimum and maximum level marks.
4. If the engine oil is at or below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
Tightening torque:
Spark plug:
12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
1. Engine oil filler cap
2. Dipstick
3. Maximum level mark
4. Minimum level mark
U1P681E0.book Page 6 Tuesday, April 18, 2006 2:38 PM
Page 45 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6
EAU39831
Cleaning the air filter element The air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more fre-
quently if you are riding in unusually
wet or dusty areas.
To clean the air filter element
1. Remove the air filter case cover by
removing the screws.
2. Pull the sponge material and the
mesh out.3. Clean the mesh with solvent, and
then wipe the solvent off.
4. Clean the sponge material with
solvent, and then squeeze the re-
maining solvent out.
WARNING
EWA10430
Use only a dedicated parts cleaning
solvent. To avoid the risk of fire or
explosion, do not use gasoline orsolvents with a low flash point.CAUTION:
ECA10510
To avoid damaging the foam materi-
al, handle it gently and carefully, anddo not twist or wring it.
5. Apply oil of the recommended type
to the entire surface of the sponge
material, and then squeeze the ex-
cess oil out.
1. Screw
2. Air filter case cover
1. Sponge material
1. Air filter mesh
U1P681E0.book Page 8 Tuesday, April 18, 2006 2:38 PM
Page 55 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
6 4. Adjust the brake pedal free play.
(See page 6-15.)
EAU23013
Cleaning and lubricating the
drive chain The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.CAUTION:
ECA10581
The drive chain must be lubricated
after washing the motorcycle andriding in the rain.
1. Remove all dirt and mud from the
drive chain with a brush or cloth.NOTE:For a thorough cleaning, have a
Yamaha dealer remove the drive chainand soak it in solvent.
2. Spray Yamaha Chain and Cable
Lube or a high-quality spray-type
drive chain lubricant on both sides
and on the middle of the chain,making sure that all side plates
and rollers have been sufficiently
oiled.
Tightening torques:
Locknut:
7.0 Nm (0.7 m·kgf, 5.1 ft·lbf)
Axle nut:
60 Nm (6.0 m·kgf, 43 ft·lbf)
U1P681E0.book Page 18 Tuesday, April 18, 2006 2:38 PM
Page 72 of 78
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1305 mm (51.4 in)
Overall width:
595 mm (23.4 in)
Overall height:
775 mm (30.5 in)
Seat height:
555 mm (21.9 in)
Wheelbase:
925 mm (36.4 in)
Ground clearance:
135 mm (5.31 in)
Minimum turning radius:
1400 mm (55.1 in)Weight:With oil and fuel:
57.0 kg (126 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
49.0 cm³ (2.99 cu.in)
Bore × stroke:
36.0 × 48.6 mm (1.42 × 1.91 in)
Compression ratio:
9.50 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
(AUS)(AUT)(BEL)(CHE)(DEU)(DNK)(ESP
)(FIN)(FRA)(GBR)(GRC)(IRL)(NLD)(NOR)
(NZL)(PRT)(SWE)(ZAF)
YAMALUBE 4, SAE10W30 or SAE20W40
(CAN)
Recommended engine oil grade:
API service SE, SF, SG type or higherEngine oil quantity:
Periodic oil change:
0.80 L (0.85 US qt) (0.70 Imp.qt)
Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
(AUT)(BEL)(CAN)(CHE)(DEU)(DNK)(ESP
)(FIN)(FRA)(GBR)(GRC)(IRL)(NLD)(NOR)
(PRT)(SWE)(ZAF)
Unleaded gasoline only (AUS)(NZL)
Fuel tank capacity:
3.1 L (0.82 US gal) (0.68 Imp.gal)
Fuel reserve amount:
0.4 L (0.11 US gal) (0.09 Imp.gal)Carburetor:Manufacturer:
MIKUNI
Type × quantity:
VM11 x 1Spark plug (s):Manufacturer/model:
NGK/CR7HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-disc and centrifugal
automaticTransmission:Primary reduction system:
Spur gear
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
10° 30° 50° 70° 90°
110°
0°
130°F
YAMALUBE 4 (10W30)
or SAE 10W30
YAMALUBE 4 (20W40)
or SAE 20W40
–10° 0° 10° 20° 30°
40° –20°
50°C
U1P681E0.book Page 1 Tuesday, April 18, 2006 2:38 PM
Page 73 of 78
SPECIFICATIONS
8-2
8
Primary reduction ratio:
67/18 (3.722)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
37/13 (2.846)
Transmission type:
Constant mesh 3-speed
Operation:
Left foot operation
Gear ratio:
1st:
39/12 (3.250)
2nd:
33/19 (1.736)
3rd:
28/23 (1.217)Chassis:Frame type:
Steel tube backbone
Caster angle:
25.50 °
Trail:
34.0 mm (1.34 in)Front tire:Type:
With tube
Size:
2.50-10 4PR
Manufacturer/model:
CHENG SHIN/KNOBBYRear tire:Type:
With tubeSize:
2.50-10 4PR
Manufacturer/model:
CHENG SHIN/KNOBBY
Tire air pressure (measured on cold
tires):
Front:
100 kPa (15 psi) (1.00 kgf/cm²)
Rear:
100 kPa (15 psi) (1.00 kgf/cm²)
Front wheel:Wheel type:
Spoke wheel
Rim size:
10x1.40Rear wheel:Wheel type:
Spoke wheel
Rim size:
10x1.40Front brake:Type:
Drum brake
Operation:
Right hand operationRear brake:Type:
Drum brake
Operation:
Right foot operationFront suspension:Type:
Telescopic forkSpring/shock absorber type:
Coil spring
Wheel travel:
96.0 mm (3.78 in)
Rear suspension:Type:
Swingarm (monocross)
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
71.0 mm (2.80 in)Electrical system:Ignition system:
CDI
Charging system:
AC magnetoBattery:Model:
YT4B-BS/GT4B-5
Voltage, capacity:
12 V, 2.3 Ah/12 V, 2.5 AhFuse:Fuse:
10.0 A
U1P681E0.book Page 2 Tuesday, April 18, 2006 2:38 PM