2007 YAMAHA TTR125 technical data

PERIODIC MAINTENANCE CHART FOR THE EMISSION
CONTROL SYSTEM
NOTE:
From 18 months or 7,000 km (4,200 mi) or 210 hours, repeat the maintenance intervals starting from 6 months
or 3,000 km (1,800 mi) or 90 hours.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
For TT-Rs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For TT-Rs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals.
Hovewer, keep in mind that if the TT-R isn´t used for a long period of time, the month maintenance intervals
should be followed.
Nº ITEM CHECKS AND MAINTENANCE JOBS
ODOMETER READINGSINITIAL
Fuel lineCheck fuel hoses for cracks or damage.
Replace if necessary. 1
*
Whichever
comer firstmonth
km
(mi)
hours1,000
(600)1612
3,000
(1,800)5,000
(3,000)
30 90 150
Spark plug
Check condition
Adjust gap and clean.
CarburetorCheck engine idling speed an starter operation.
Adjust if necessary.
Exhaust system
Engine oilChange (warm engine before draining).2
*3
*5
7
8
√√
√
√√√
√√
√√√√√
Valve clearenceCheck and adjust valve clearance when engine is cold.
Air filter elementClean with solvent.
Replace if necessary. 4
*
Breather systemCheck ventilation hose for cracks or damage.
Replace if necessary.
*6
Check for leakage.
Tighten if necessary.
Replace gasket if necessary.
√√
√√√
3
INSP
ADJ
MAINTENANCE INTERVALS
ONLY FOR CANADA
REGULAR INSPECTION AND ADJUSTMENTS
3 - 0 - 1

ONLY FOR CANADA
GENERAL MAINTENANCE AND LUBRICATION CHART
NOTE:
From 18 months or 7,000 km (4,200 mi) or 210 hours, repeat the maintenance intervals starting from 6 months
or 3,000 km (1,800 mi) or 90 hours.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
For TT-Rs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For TT-Rs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals.
Hovewer, keep in mind that if the TT-R isn´t used for a long period of time, the month maintenance intervals
should be followed.
INSP
ADJ
MAINTENANCE INTERVALS
3 - 0 - 2
Nº ITEM CHECKS AND MAINTENANCE JOBS
ODOMETER READINGSINITIAL
ClutchCheck operation
Adjust or replace cable. 1
*
Whichever
comer firstmonth
km
(mi)
hours1,000
(600)1612
3,000
(1,800)5,000
(3,000)
30 90 150
Spark arresterClean.
Front brake(TT-R125 / TT-R125E)
Check operation.
Adjust brake lever free play and replace brake shoes if necessary.
(TT-R125LW / TT-R215LWE)
Check operation, fluid level, and for fluid leakage.
Replace brake pads if necessary.
Replace brake fluid every 1 year. (TT-R125LW / TT-R125LWE)
Rear brakeCheck operation.
Adjust brake pedal free play and replace brake shoes if necessary
Brake hose
(TT-R125LW / TT-
R125LWE)Check for clack damage.
Replace
WheelsCheck runout, spoke tightness and for damage.
Tighten spokes if necessary.
TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
Wheel bearingsCheck bearings for smooth operation.
Replace if necessary.
SwingarmCheck swingarm pivoting point for play.
Correct if necessary.
Lubricate with lithium soap based grease.
Drive chainCheck chain slack / alignment and condition.
Adjust and lubricate chain.
Steering
bearingsCheck bearing assemblies for looseness.
Lubricate with litium soap based grease every 4,000 km (2,400 mi) or
120 hours or 12 months (whichever comes first).
Brake and clutch
lever pivot shaftsApply lithium soap based grease lightly.
2
*3
*4
*5
*6
*7
*8
*9
10
11*
12
Brake pedal pivot
shaftsApply lithium soap based grease lightly.
Sidestand pivotCheck operation.
Apply lithium soap based grease lightly. 1314
Front forkCheck operation and for oil leakage.
Replace if necessary.
15*
Every 1 year
Every 4 year
Every ride
√√√
√
√√√
√√√
√√
√√√
√√
√√
√√√
√√
√√√
√√√
√√
√√

3 - 2
INSP
ADJ
MAINTENANCE INTERVALS
*: Since these items requires special tools data and technical skills, they should be serviced.*1: For USA
SidestandCheck operation.
Lubricate and repair if necessary.
*Spark arrester*1Clean.
*Front forkCheck operation and for oil leakage.
Correct accordingly.
*
Rear shock
absorber assemblyCheck operation and shock absorber for oil
leakage.
Replace shock absorber assembly if necessary.
*Chassis fastenersMake sure that all nuts, bolts and screws are
properly tightened.
Tighten if necessary.
Battery (TT-R125E/
TT-R125LWE only)Check terminal for looseness and corrosion.
Tighten or clean if necessary.
Dealer
NoteItem Checks and maintenance jobsInitial Every
10 hours
(1 month)60 hours
(6 months)120 hours
(12 months)
3