2007 YAMAHA TTR125 oil filter

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ENGOIL PUMP
OIL PUMP
Extent of removal: 1 Oil pump removal
Extent of removal Order Part name Q’ty Remarks OIL PUMP REMOVAL
Preparation for removal Clutch and primary drive gear Refer to “CLUTCH AND PRIMARY DRIVEN GEAR” section.
1
1
1
1
1
1
1
1 Rotary filter
2 Oil pump drive gear
3
Washer
4 Oil pump assembly
5 Gasket
6 Oil strainer

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ENGOIL PUMP
INSPECTION
Oil pump
1. Inspect:
Oil pump drive gear
Oil pump driven gear
Oil pump housing
Oil pump cover
Cracks/wear/damage → Replace.
2. Measure:
Tip clearance Å
(between the inner rotor 1 and the
outer rotor 2)
Side clearance ı
(between the outer rotor 2 and the oil
pump housing 3)
Out of specification → Replace the oil
pump assembly.
Housing and rotor clearance Ç
(between the pump housing 3 and the
rotors 1 2)
Out of specification → Replace the oil
pump assembly.
Tip clearance Å:
0.15 mm (0.0059 in)
: 0.20 mm (0.0079 in)
Side clearance ı:
0.06 ~ 0.10 mm
(0.0024 ~ 0.0039 in)
: 0.15 mm (0.0059 in)
Housing and rotor clearance Ç:
0.06 ~ 0.10 mm
(0.0024 ~ 0.0039 in)
: 0.15 mm (0.0059 in)
Rotary filter
1. Inspect:
Rotary filter
Cracks/damage → Replace.

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ENGOIL PUMP
Oil strainer1. Inspect:
●Oil strainer
Cracks/damage → Replace.
Contamination → Clean the flushing oil.
ASSEMBLY AND INSTALLATION
Oil pump
1. Install:
●Oil pump housing 1
●Outer rotor 2
●Inner rotor 3
●Pin 4
●Oil pump shaft 5
●Pin 6
●Oil pump cover 7
●Washer 8
●Circlip 9
●Conical spring washer 0
●Oil pump driven gear A
●Circlip B
●Screws C
NOTE:
●Apply engine oil onto the outer rotor, inner
rotor and oil pump shaft.
●Install the conical spring washer in the direc-
tion as shown.
2. Install:
●Oil strainer
●Gasket
●Oil pump assembly
●Screws (oil pump assembly)
NOTE:
Apply engine oil onto the crankcase oil pas-
sage and oil pump assembly.
New
New
T R..5 Nm (0.5 m · kg, 3.6 ft · lb)
New
T R..7 Nm (0.7 m · kg, 5.1 ft · lb)
NOTE:
● Install the oil pump drive gear with its groove
a facing the engine.
●Install the rotary filter with the dog b facing
out.
●Align the rotary filter dog b with groove c of
the crankshaft.
3. Install:
● Washer 1
● Oil pump drive gear 2
● Rotary filter 3
● Install the washer with stamped "H" for the
side of the engine.