PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
1
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5
6
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8
9Engine overheating
WARNING
EWAT1040
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
8-1
2
3
4
5
6
7
89
SPECIFICATIONS
EAU2633J
Dimensions:
Overall length:
2235 mm (88.0 in)
Overall width:
775 mm (30.5 in)
Overall height:
1410 mm (55.5 in)
Seat height:
795 mm (31.3 in)
Wheelbase:
1575 mm (62.0 in)
Ground clearance:
130 mm (5.12 in)
Minimum turning radius:
2800 mm (110.2 in)
Weight:
With oil and fuel:
XP500 227.0 kg (500 lb)
XP500A 232.0 kg (511 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 2-cylinder
Displacement:
499.0 cm
3
Bore
×
stroke:
66.0
×
73.0 mm (2.60
×
2.87 in)
Compression ratio:
11.00 :1Starting system:
Electric starter
Lubrication system:
Dry sump
Engine oil:
Type:
SAE10W30 or SAE10W40
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.80 L (2.96 US qt) (2.46 Imp.qt)
With oil filter cartridge replacement:
2.90 L (3.07 US qt) (2.55 Imp.qt)
Chain drive oil:
Type:
SAE80 API GL-4 Hypoid gear oil
Quantity:
0.70 L (0.74 US qt) (0.62 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.35 L (0.37 US qt) (0.31 Imp.qt)
Radiator capacity (including all routes):
1.50 L (1.59 US qt) (1.32 Imp.qt)
Air filter:
Air filter element:
Dry element
Fuel:
Recommended fuel:
Regular unleaded gasoline onlyFuel tank capacity:
14.0 L (3.70 US gal) (3.08 Imp.gal)
Fuel injector:
Manufacturer:
AISAN
Model/quantity:
1100-87B60/1100-87B70
Spark plug (s):
Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Wet, multiple-disc automatic
Transmission:
Primary reduction system:
Spur gear/helical gear
Primary reduction ratio:
52/32
×
36/22 (2.659)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
41/25
×
40/29 (2.262)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
Chassis:
Frame type:
Diamond
Caster angle:
28.00 °
INDEX
A
ABS (for ABS models) ............................ 3-11
ABS warning light (for ABS models) ......... 3-3
Acceleration and deceleration................... 5-2
Air filter element, cleaning....................... 6-17
Anti-theft alarm (optional).......................... 3-8
Auxiliary light bulb, replacing .................. 6-35
B
Battery..................................................... 6-29
Brake fluid, changing .............................. 6-25
Brake fluid level, checking ...................... 6-24
Brake lever, front..................................... 3-10
Brake lever, rear ..................................... 3-10
Brake levers, lubricating.......................... 6-26
Braking ...................................................... 5-3
C
Care .......................................................... 7-1
Catalytic converter .................................. 3-14
Centerstand and sidestand, checking and
lubricating ............................................. 6-26
Chain drive oil ......................................... 6-14
Coolant.................................................... 6-15
Cowlings and panels, removing and
installing.................................................. 6-6
D
Dimmer switch .......................................... 3-9
E
Engine break-in ......................................... 5-4
Engine idling speed................................. 6-18
Engine oil and oil filter cartridge .............. 6-11
Engine stop switch .................................... 3-9
Engine trouble warning light...................... 3-3
F
Front and rear brake lever free play........ 6-22Front and rear brake pads, checking .......6-23
Front fork, checking .................................6-27
Fuel ..........................................................3-13
Fuel consumption, tips for reducing ...........5-4
Fuel tank cap ...........................................3-12
Fuses, replacing ......................................6-30
H
Handlebar switches ...................................3-9
Hazard switch ..........................................3-10
Headlight bulb, replacing .........................6-32
Helmet holder ..........................................3-15
High beam indicator light ...........................3-3
Horn switch ................................................3-9
I
Identification numbers................................9-1
Ignition circuit cut-off system ...................3-18
Immobilizer system ....................................3-1
Immobilizer system indicator light ..............3-4
Indicator and warning lights .......................3-3
K
Key identification number ..........................9-1
L
License plate light ....................................6-35
M
Main switch/steering lock ...........................3-2
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display .................................3-5
P
Parking.......................................................5-5
Part locations .............................................2-1
Pass switch ................................................3-9
Periodic maintenance and lubrication
chart ........................................................6-3Pre-operation check list ............................. 4-2
R
Rear brake lock lever .............................. 3-11
Rear brake lock lever cable, adjusting .... 6-22
Rider backrest, adjusting ......................... 3-15
S
Safe-riding points ...................................... 1-4
Safety information ..................................... 1-1
Seat ......................................................... 3-14
Shock absorber ....................................... 3-17
Sidestand ................................................ 3-18
Spark plugs, checking ............................... 6-9
Specifications ............................................ 8-1
Speedometer ............................................. 3-4
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch ................................................ 3-9
Steering, checking ................................... 6-28
Storage ...................................................... 7-3
Storage compartments ............................ 3-16
T
Tachometer ............................................... 3-5
Tail/brake light ......................................... 6-33
Throttle cable free play, checking............ 6-19
Throttle grip and cable, checking and
lubricating .............................................. 6-25
Tires ........................................................ 6-19
Tool kit ....................................................... 6-1
Troubleshooting....................................... 6-35
Troubleshooting charts ............................ 6-36
Turn signal indicator lights......................... 3-3
Turn signal light bulb (front), replacing .... 6-34
Turn signal light bulb (rear), replacing ..... 6-34
Turn signal switch...................................... 3-9