2007 YAMAHA TMAX brake light

PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
1
2
3
4
5
6
7
8
9

EAU18670
NOTE:


The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

Hydraulic brake service

Regularly check and, if necessary, correct the brake fluid level.

Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.

Replace the brake hoses every four years and if cracked or damaged.
25

*
Front and rear brake
switches

Check operation.
√√√√√ √
26

Moving parts and cables

Lubricate.
√√√√ √
27

*
Throttle grip housing
and cable

Check operation and free play.

Adjust the throttle cable free play if necessary.

Lubricate the throttle grip housing and cable.
√√√√ √
28

*
Lights, signals and
switches

Check operation.

Adjust headlight beam.
√√√√√ √
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 10203040

PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
1
2
3
4
5
6
7
8
9
WARNING

EWA10790
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down.
3. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
CAUTION:

ECA10660
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with al-
cohol or thinner.
4. Install the headlight bulb cover,
and then connect the coupler.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU43040
Tail/brake light
If the tail/brake light does not come on,
have a Yamaha dealer check its electri-
cal circuit or replace the bulb.
1. Headlight bulb holder
2. Unhook.
1
2

1. Do not touch the glass part of the bulb.
1

SCOOTER CARE AND STORAGE
7-2
1
2
3
4
5
6
7
8
9thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.

For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:

Salt sprayed on roads in the winter may
remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down.
CAUTION:

ECA10790
Do not use warm water since it in-
creases the corrosive action of the
salt.
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stain-
less-steel parts, including the ex-
haust system. (Even the thermally
induced discoloring of stain-
less-steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.

SPECIFICATIONS
8-2
1
2
3
4
5
6
7
8
9

Trail:
95.0 mm (3.74 in)
Front tire:
Type:
Tubeless
Size:
120/70R14 M/C 55H
Manufacturer/model:
DUNLOP/D252F
Manufacturer/model:
BRIDGESTONE/TH01F
Rear tire:
Type:
Tubeless
Size:
160/60R15 M/C 67H
Manufacturer/model:
DUNLOP/D252
Manufacturer/model:
BRIDGESTONE/TH01R
Loading:
Maximum load:
XP500 188 kg (414 lb)
XP500A 183 kg (403 lb)
* (Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measured on cold
tires):
Loading condition:
0–90 kg (0–198 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm
2

)Rear:
250 kPa (36 psi) (2.50 kgf/cm
2

)
Loading condition:
XP500 90–188 kg (198–414 lb)
XP500A 90–183 kg (198–403 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm
2

)
Rear:
280 kPa (41 psi) (2.80 kgf/cm
2

)
Front wheel:
Wheel type:
Cast wheel
Rim size:
14M/C x MT3.50
Rear wheel:
Wheel type:
Cast wheel
Rim size:
15M/C x MT5.00
Front brake:
Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Single disc brake
Operation:
Left hand operation
Recommended fluid:
DOT 4
Front suspension:
Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)
Rear suspension:
Type:
Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
117.0 mm (4.61 in)
Electrical system:
Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magneto
Battery:
Model:
GT9B-4
Voltage, capacity:
12 V, 8.0 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage
×
quantity:
Headlight:
12 V, 60 W/55.0 W
×
1
Headlight:
12 V, 55.0 W
×
1

SPECIFICATIONS
8-3
2
3
4
5
6
7
89

Tail/brake light:
12 V, 5.0 W/21.0 W
×
2
Front turn signal/position light:
12 V, 21 W/5.0 W
×
2
Rear turn signal light:
12 V, 21.0 W
×
2
Auxiliary light:
12 V, 5.0 W
×
2
License plate light:
12 V, 5.0 W
×
1
Meter lighting:
14 V, 2.0 W
×
3
High beam indicator light:
14 V, 1.4 W
×
1
Turn signal indicator light:
14 V, 1.4 W
×
2
Engine trouble warning light:
14 V, 1.4 W
×
1
ABS warning light:
XP500A 14 V, 1.4 W
×
1
Immobilizer system indicator light:
LED

Fuses:
Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
XP500 20.0 A
XP500A 15.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 ARadiator fan fuse:
15.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
XP500A 5.0 A
ABS motor fuse:
XP500A 30.0 A
Backup fuse:
10.0 A

INDEX
A
ABS (for ABS models) ............................ 3-11
ABS warning light (for ABS models) ......... 3-3
Acceleration and deceleration................... 5-2
Air filter element, cleaning....................... 6-17
Anti-theft alarm (optional).......................... 3-8
Auxiliary light bulb, replacing .................. 6-35
B
Battery..................................................... 6-29
Brake fluid, changing .............................. 6-25
Brake fluid level, checking ...................... 6-24
Brake lever, front..................................... 3-10
Brake lever, rear ..................................... 3-10
Brake levers, lubricating.......................... 6-26
Braking ...................................................... 5-3
C
Care .......................................................... 7-1
Catalytic converter .................................. 3-14
Centerstand and sidestand, checking and
lubricating ............................................. 6-26
Chain drive oil ......................................... 6-14
Coolant.................................................... 6-15
Cowlings and panels, removing and
installing.................................................. 6-6
D
Dimmer switch .......................................... 3-9
E
Engine break-in ......................................... 5-4
Engine idling speed................................. 6-18
Engine oil and oil filter cartridge .............. 6-11
Engine stop switch .................................... 3-9
Engine trouble warning light...................... 3-3
F
Front and rear brake lever free play........ 6-22Front and rear brake pads, checking .......6-23
Front fork, checking .................................6-27
Fuel ..........................................................3-13
Fuel consumption, tips for reducing ...........5-4
Fuel tank cap ...........................................3-12
Fuses, replacing ......................................6-30
H
Handlebar switches ...................................3-9
Hazard switch ..........................................3-10
Headlight bulb, replacing .........................6-32
Helmet holder ..........................................3-15
High beam indicator light ...........................3-3
Horn switch ................................................3-9
I
Identification numbers................................9-1
Ignition circuit cut-off system ...................3-18
Immobilizer system ....................................3-1
Immobilizer system indicator light ..............3-4
Indicator and warning lights .......................3-3
K
Key identification number ..........................9-1
L
License plate light ....................................6-35
M
Main switch/steering lock ...........................3-2
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display .................................3-5
P
Parking.......................................................5-5
Part locations .............................................2-1
Pass switch ................................................3-9
Periodic maintenance and lubrication
chart ........................................................6-3Pre-operation check list ............................. 4-2
R
Rear brake lock lever .............................. 3-11
Rear brake lock lever cable, adjusting .... 6-22
Rider backrest, adjusting ......................... 3-15
S
Safe-riding points ...................................... 1-4
Safety information ..................................... 1-1
Seat ......................................................... 3-14
Shock absorber ....................................... 3-17
Sidestand ................................................ 3-18
Spark plugs, checking ............................... 6-9
Specifications ............................................ 8-1
Speedometer ............................................. 3-4
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch ................................................ 3-9
Steering, checking ................................... 6-28
Storage ...................................................... 7-3
Storage compartments ............................ 3-16
T
Tachometer ............................................... 3-5
Tail/brake light ......................................... 6-33
Throttle cable free play, checking............ 6-19
Throttle grip and cable, checking and
lubricating .............................................. 6-25
Tires ........................................................ 6-19
Tool kit ....................................................... 6-1
Troubleshooting....................................... 6-35
Troubleshooting charts ............................ 6-36
Turn signal indicator lights......................... 3-3
Turn signal light bulb (front), replacing .... 6-34
Turn signal light bulb (rear), replacing ..... 6-34
Turn signal switch...................................... 3-9