2007 YAMAHA SUPERJET battery

Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number ........................................... 1
Hull Identification Number (HIN) ........ 1
Engine serial number ........................ 1
Model information ........................... 2
Builder’s plate .................................... 2
Important labels .............................. 3
Warning labels ................................... 4
Other labels ....................................... 7
Safety information ............................. 8
Limitations on who may operate
the watercraft .............................. 8
Cruising limitations ......................... 9
Operation requirements ............... 10
Recommended equipment ........... 12
Hazard information ....................... 13
Watercraft characteristics ............. 13
Safe boating rules ........................ 14
Enjoy your watercraft
responsibly ................................ 15
Features and functions ................... 16
Location of main components ...... 16
Operation of controls and other
functions .................................... 18
Hood ................................................ 18
Fuel tank filler cap ........................... 19
Fuel cock knob ................................ 19
Engine stop switch .......................... 20
Engine shut-off switch ..................... 20
Start switch ...................................... 20
Choke knob ..................................... 20
Throttle lever ................................... 21
Cooling water pilot outlet ................. 21
Steering system ............................... 22
Steering pole ................................... 22
Bow rope hole ................................. 22
Stern rope hole ................................ 23
Engine overheat warning system .... 23
Storage pouch ................................. 24
Operation ......................................... 25
Fuel and oil .................................. 25
Gasoline .......................................... 25
2-stroke engine oil ........................... 25
Mixing fuel and oil ............................ 25
Filling the fuel tank .......................... 26
Pre-operation checks ................... 27
Pre-operation check list ................... 27
Pre-operation check points .............. 28
Operation ..................................... 33
Engine break-in ............................... 33
Launching the watercraft ................. 33
Starting the engine .......................... 33
Stopping the engine ........................ 35
Leaving the watercraft ..................... 36
Operating your watercraft ............ 36
Getting to know your watercraft ....... 36
Learning to operate your
watercraft ..................................... 36
Operating positions ......................... 37
Starting the watercraft ..................... 38
Boarding and starting in deep
water ............................................ 39
Capsized watercraft ......................... 40
Turning the watercraft ..................... 41
Stopping the watercraft ................... 43
Beaching the watercraft ................... 43
Rough water operation .................... 43
Post-operation care ...................... 44
Transporting ................................. 45
Maintenance and care .................... 46
Storage ........................................ 46
Flushing the cooling system ............ 46
Lubrication ....................................... 47
Fuel system ..................................... 47
Battery ............................................. 48
Cleaning the watercraft ................... 48
Maintenance and adjustments ..... 49
Owner’s/operator’s manual and
tool kit ........................................... 49
Periodic maintenance chart ............. 51
Checking the fuel system ................ 52
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Table of contents
Checking the jet thrust nozzle
angle ............................................ 52
Adjusting the steering friction .......... 53
Adjusting the jet thrust nozzle
angle ............................................ 53
Checking and adjusting the throttle
cable ............................................ 55
Cleaning and adjusting the spark
plugs ............................................ 56
Lubrication points ............................ 57
Adjusting the choke cable ............... 58
Checking the battery ....................... 59
Adjusting the carburetor .................. 60
Specifications .................................. 61
Specifications ................................ 61
Trouble recovery ............................. 62
Troubleshooting ........................... 62
Troubleshooting chart ...................... 62
Emergency procedures ................ 64
Cleaning the jet intake and
impeller ........................................ 64
Jumping the battery ......................... 65
Replacing the fuse ........................... 66
Towing the watercraft ...................... 66
Submerged watercraft ..................... 67
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Features and functions
17
1Fire extinguisher container
2Fuel cock knob
3Choke knob
4Clip
5Start switch
6Throttle lever
7Engine shut-off switch
8Engine stop switch
9Engine shut-off cord (lanyard)
10Bow
11Fuel tank
12Battery
13Silencer
14Spark plugs/Spark plug caps
15Muffler
16Water separator
17Fuel filter
18Flushing hose connector
19Electrical box
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Operation
27
EJU31980
Pre-operation checks EJU31990Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the accom-
panying text in this chapter for details on how to perform the checks.
WARNING
EWJ00410
If any item in the pre-operation check list is not working properly, have it inspected and
repaired before operating the watercraft, otherwise an accident could occur.
NOTE:
Pre-operation checks should be made each time the watercraft is used. These checks can be
completed in a short time. It is worth the time spent to ensure safety and reliability.
ITEM ROUTINE PAGE
BEFORE LAUNCH OR OPERATION
Engine compartmentRemove the hood to ventilate the engine compart-
ment. Check for fuel vapors and loose electrical con-
nections.28
BilgeCheck for water and fuel and drain if necessary. 29
Throttle leverCheck that the throttle lever springs back smoothly. 30
Steering systemCheck for proper operation. 30
FuelCheck the fuel level and replenish if necessary.
Check the hoses and tank for leakage.28
Water separatorCheck for water and drain if necessary. 28
BatteryCheck the electrolyte level and battery condition. 29
HoodCheck that the hood is securely closed. 18
Hull and deckCheck the hull and deck for cracks and other dam-
age.28
Jet intakeCheck for debris and remove if necessary. 31
Fire extinguisherCheck the condition and replace if necessary. 29
Engine shut-off cordCheck the condition and replace if frayed or broken. 31
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.32
AFTER LAUNCH
Cooling water pilot outletCheck that water is discharged while the engine is
running and the watercraft is in the water.32
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Operation
29
draining water or use a dry cloth to soak up
any water that could spill into the watercraft. If
any water spills into the watercraft, be sure to
wipe it up with a dry cloth. Also, be sure to in-
stall the drain screw after draining the water
separator.
EJU32430Bilge
Check the bilge for moisture and fuel residue.
CAUTION:
ECJ00340
Excessive water in the bilge can splash
into the carburetor and engine, which can
result in severe damage.
EJU32480Battery
Check the battery condition and the electro-
lyte level.
Check that the battery leads are tightened se-
curely and that there is no corrosion on the
battery terminals.
WARNING
EWJ00450

The battery must always be fully
charged and in good condition. Loss of
battery power may leave you stranded.
Never operate the watercraft if the bat-
tery does not have sufficient power tostart the engine or if it shows any other
signs of decreased power.

Be sure to connect the breather hose to
the battery. Fire or explosion could re-
sult if the breather hose is damaged, ob-
structed, or not connected properly.
Make sure that the battery is securely held in
place.
EJU32500Fire extinguisher
Check that there is a full fire extinguisher on
board.
The fire extinguisher container is located on
the hood under the steering pole.
To open the fire extinguisher container:
(1) Grasp the tab, pull the band to the rear,
and then pull it up.
(2) Lift the container about 30 degrees from
the storage position.
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
1Fire extinguisher holder and cover
2Ta b
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Operation
35
NOTE:
It is not possible to start the engine with the
clip removed from the engine shut-off switch.
(4) Pull the choke knob all the way out to
start a cold engine.
NOTE:
The choke should not be used when the en-
gine is warm.
(5) While lightly squeezing the throttle lever,
push the start switch (green button), and
then release the switch as soon as the
engine starts to run.
WARNING
EWJ00590
On this watercraft, the engine is connect-
ed directly to the jet pump. Starting the en-
gine generates some thrust immediately.
Apply only enough throttle to keep the en-
gine running.
CAUTION:
ECJ00480

Never push the start switch while the en-
gine is running.

Do not operate the start switch for more
than 5 seconds, otherwise the battery
will be discharged and the engine will
not start. Also, the starter motor could
be damaged. If the engine does not start
in 5 seconds, release the start switch,
wait 15 seconds, and then try again.
(6) After the engine has warmed up, push
the choke knob in to its original position.
NOTE:
If the choke knob is left pulled out, the engine
will stall.
EJU32860Stopping the engine
To stop the engine, release the throttle lever,
and then push the engine stop switch (red
button).
WARNING
EWJ00600
You need throttle to steer. Shutting the en-
gine off can cause you to hit an obstacle
you are attempting to avoid. A collision
could result in severe injury or death.
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Maintenance and care
48
line in your eyes, get immediate medical
attention.

If any gasoline spills on your skin or
clothing, immediately wash the affected
area with soap and water and change
your clothes.
Draining the fuel system prevents buildup of
varnishes and other harmful deposits that re-
sult when gasoline sits for a long period of
time.
To drain the fuel system:
(1) Turn the fuel cock knob to “OFF”.
(2) Drain the fuel tank using a siphon.
EJU33680Battery
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft and store it in a cool, dry place.
(1) Disconnect the negative (–) battery lead
first, then the positive (+) battery lead and
breather hose, and then remove the bat-
tery from the watercraft.
(2) Clean the battery casing using fresh wa-
ter.
(3) If the battery terminals are dirty or corrod-
ed, clean them with a wire brush.
(4) Fully charge the battery.
(5) Apply Yamaha Marine Grease or
Yamaha Grease A to the battery termi-
nals, and then store the battery in a cool,
dry place.
(6) Check the battery at least once every 2
months and fully charge it if necessary.
CAUTION:
ECJ00100
Always keep the battery charged. Storing
a discharged battery can cause permanent
battery damage.
To check the condition of the battery, check
the specific gravity of the electrolyte or mea-
sure the voltage at both battery terminals.Charge the battery if the voltage is less than
12 volts.
It is recommended to have a Yamaha dealer
check the specific gravity and charge the bat-
tery. If you maintain the battery yourself, be
sure to read and follow the instructions provid-
ed with the battery tester and charger you
use.
EJU33700Cleaning the watercraft
Clean the watercraft before storing it for a long
period.
(1) Wash down the hull, handlebars, and jet
unit with fresh water.
(2) Rinse the engine and bilge area with
fresh water. Drain all of the water and
wipe up any remaining moisture with
clean, dry rags.
CAUTION:
ECJ00110
Do not use high-pressure water when rins-
ing the engine and bilge area as severe en-
gine damage could result.
(3) Spray the engine’s exterior with a rust in-
hibitor and lubricant.
(4) Wax the hull with a non-abrasive wax.
(5) Wipe all vinyl and rubber components,
such as the engine compartment seals,
with a vinyl protectant.
NOTE:
Do not use vinyl protectant on the riding tray,
because it will make it slippery.
Specific gravity (for reference):
1.28 at 20 °C (68 °F)
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Maintenance and care
51
EJU33820Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “” mark indicates maintenance that you may do yourself.
This “” mark indicates work to be done by a Yamaha dealer.
* This operation should be performed after every use.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 56
Lubrication pointsLubricate 57
Intermediate hous-
ingLubricate 57
Fuel systemCheck 52
Fuel filterCheck, clean, replace 52
Fuel tankCheck, clean 52
CarburetorCheck, adjust 60
Trolling speedCheck, adjust 60
Carburetor throt-
tle shaftCheck—
Cooling water pas-
sagesFlush
*46
Bilge strainerClean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust 52
Handlebar pivot
shaftCheck—
Steering frictionCheck, adjust 53
Throttle cableCheck, adjust 55
Choke cableCheck, adjust 58
BatteryCheck, charge 59
Rubber couplingCheck—
Engine mountCheck—
Nuts and boltsCheck—
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