2007 YAMAHA MT-03 ECU

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3-1
INSTRUMENT AND CONTROL FUNCTIONS
EAU10972
Immobilizer system
1. Code re-registering key (red bow)
2. Standard keys (black bow)
This vehicle is equipped with an im-
mobilizer system to help prevent theft
by re-registering codes in the standard
keys. This system consists of the fol-
lowing.
a code re-registering key (with a
red bow)
two standard keys (with a black
bow) that can be re-registered
with new codes
a transponder (which is installed
in the code re-registering key)
an immobilizer unit
an ECU
an immobilizer system indicator
light (See page 3-3.)
The key with the red bow is used to reg-
ister codes in each standard key. Since
re-registering is a difficult process, take
the vehicle along with all three keys to a
Yamaha dealer to have them re-regis-
tered. Do not use the key with the red
bow for driving. It should only be used
for re-registering the standard keys. Al-
ways use a standard key for driving.
ECA11820CAUTION:
DO NOT LOSE THE CODE RE-
REGISTERING KEY! CONTACT
YOUR DEALER IMMEDIATELY
IF IT IS LOST! If the code re-reg-
istering key is lost, registering
new codes in the standard keys
is impossible. The standard keys
can still be used to start the ve-
hicle, however if code re-regis-
tering is required (i.e., if a new
standard key is made or all keys
are lost) the entire immobilizer
system must be replaced.
Therefore, it is highly recom-
mended to use either standardkey and keep the code re-regis-
tering key in a safe place.
Do not submerse any key in
water.
Do not expose any key to ex-
cessively high temperatures.
Do not place any key close to
magnets (this includes, but not
limited to, products such as
speakers, etc.).
Do not place heavy items on
any key.
Do not grind any key or alter its
shape.
Do not disassemble the plastic
part of any key.
Do not put two keys of any im-
mobilizer system on the same
key ring.
Keep the standard keys as well
as keys of other immobilizer
systems away from this vehi-
cle's code re-registering key.
Keep other immobilizer system
keys away from the main
switch as they may cause sig-
nal interference.
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-1

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INSTRUMENT AND CONTROL FUNCTIONS
3-15
1. Yamaha U-LOCK (optional)
2. Fastening strap
3. Owner’s tool kit
The passenger seat is designed to
fasten a genuine Yamaha U-LOCK to
the bottom of the seat. (Other locks
may not fit.) When fastening a U-
LOCK to the seat, securely fasten it
with the straps. When the U-LOCK is
not fastened to the seat, be sure to se-
cure the straps to prevent losing them.
Rider seat
1. Rider seat mounting bolts
To remove the rider seat
1. Remove the passenger seat.
2. Remove the bolts, and then pull
the rider seat off.
To install the rider seat
1. Projection
2. Seat holder
1. Insert the projection on the front
of the rider seat into the seat hold-
er as shown, place the seat in the
original position, and then tighten
the bolts.
2. Install the passenger seat.
NOTE:
Make sure that the seats are properly
secured before riding.
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-15

PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21660
Tires
To maximize the performance, durabil-
ity, and safe operation of your motor-
cycle, note the following points regard-
ing the specified tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
EWA10500
WARNING0
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the tempera-
ture of the tires equals the am-
bient temperature).
The tire air pressure must be
adjusted in accordance with
the riding speed and with the
total weight of rider, passenger,
cargo, and accessories ap-
proved for this model.
EWA11020
WARNING0
Because loading has an enormous
impact on the handling, braking,
performance and safety character-
istics of your motorcycle, you
should keep the following precau-
tions in mind.
NEVER OVERLOAD THE MO-
TORCYCLE! Operation of an
overloaded motorcycle may re-
sult in tire damage, loss of con-
trol, or severe injury. Make sure
that the total weight of rider,
passenger, cargo, and acces-
sories does not exceed the
specified maximum load for the
vehicle.
Do not carry along loosely
packed items, which can shift
during a ride.
Securely pack the heaviest
items close to the center of the
motorcycle and distribute the
weight evenly on both sides.
6-16
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Tire air pressure
(measured on cold tires):
Up to 90 kg (198 lb):
Front:
210 kPa (30 psi) (2.1 kgf/cm
2)
Rear:
230 kPa (33 psi) (2.3 kgf/cm
2)
90 kg (198 lb) to maximum load:
Front:
230 kPa (33 psi) (2.3 kgf/cm
2)
Rear:
250 kPa (36 psi) (2.5 kgf/cm
2)
High-speed riding:
Front:
210 kPa (30 psi) (2.1 kgf/cm
2)
Rear:
230 kPa (33 psi) (2.3 kgf/cm
2)
Maximum load*:
186 kg (410 lb)
* Total weight of rider, passenger,
cargo and accessories
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-16

PERIODIC MAINTENANCE AND MINOR REPAIR
Tire information
1. Tire air valve
2. Valve core
3. Valve cap
This motorcycle is equipped with cast
wheels and tubeless tires with valves.
EWA10900
WARNING0
The front and rear tires should
be of the same make and de-
sign, otherwise the handling
characteristics of the motorcy-
cle cannot be guaranteed.
After extensive tests, only the
tires listed below have been
approved for this model by
Yamaha Motor Italia S.P.A.
Always make sure that the
valve caps are securely in-
stalled to prevent air pressure
leakage.
Use only the tire valves and
valve cores listed below to
avoid tire deflation during a
ride.
6-18
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Front tire:
Size:
120/70-ZR17 M/C (58W)
120/70-R17 M/C (58H)
Manufacturer/model:
DUNLOP D270F
PIRELLI SCORPION SYNC
Tire air valve:
TR412
Valve core:
#9000A (standard)
Rear tire:
Size:
160/60-ZR17 M/C (69W)
160/60-R17 M/C (69H)
Manufacturer/model:
DUNLOP D270
PIRELLI SCORPION SYNC
Tire air valve:
TR412
Valve core:
#9000A (standard)
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-18

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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23200
Checking and lubricating
the sidestand
The operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
EWA10730
WARNING0
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it.
EAUB1240
Lubricating the side
suspension
The pivoting points of the side suspen-
sion must be lubricated at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
Recommended lubricant:
Swingarm pivots:
Bearing grease
Other pivoting points:
Lithium-soap-based grease
EAU23271
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the period-
ic maintenance and lubrication chart.
To check the condition
EWA10750
WARNING0
Securely support the motorcycle so
that there is no danger of it falling
over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the motorcycle on a level
surface and hold it in an upright
position.
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
6-27
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-27

PERIODIC MAINTENANCE AND MINOR REPAIR
ECA10590CAUTION:
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23280
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
6-28
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EWA10750
WARNING0
Securely support the motorcycle so
that there is no danger of it falling
over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-28

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PERIODIC MAINTENANCE AND MINOR REPAIR
EAUB1360
Replacing the headlight bulb
1. Headlight coupler
2. Headlight bulb cover
1. Headlight bulb holder
2. Headlight bulb
This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.
1. Turn the handlebar to the left side
to access the headlight coupler.
2. Disconnect the headlight coupler,
and then remove the bulb cover.
3. Unhook the headlight bulb holder,
and then remove the defective
bulb.
EWA10790
WARNING0
Headlight bulbs get very hot. There-
fore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
4. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
1. Do not touch this areaECA10650CAUTION:
Take care not to damage the fol-
lowing parts:
Headlight bulb
•Do not touch the glass part
of the headlight bulb to keep
it free from oil, otherwise the
transparency of the glass,
the luminosity of the bulb,
and the bulb life will be ad-
versely affected. Thoroughly
clean off any dirt and finger-
prints on the headlight bulb
using a cloth moistened with
alcohol or thinner.
6-33
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-33

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PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a mo-
torcycle stand is not available, by plac-
ing a jack either under each side of the
frame in front of the rear wheel or un-
der each side of the swingarm.EAU24360
Front wheelEAU34390
To remove the front wheel
EWA10820
WARNING0
It is advisable to have a Yama-
ha dealer service the wheel.
Securely support the motorcy-
cle so that there is no danger of
it falling over.
1. Front wheel axle pinch bolt
2. Wheel axle bolt
3. Brake caliper bolts
4. Brake hose holder bolt
1. Lift the front wheel off the ground
according to the procedure on
page 6-36.
2. Loosen the front wheel axle pinch
bolt, then the wheel axle and the
brake caliper bolts.
3. Remove the brake hose holder on
each side by removing the bolts.
4. Remove the brake caliper on
each side by removing the bolts.
ECA11050CAUTION:
Do not apply the brake after the
brake calipers have been removed,
otherwise the brake pads will be
forced shut.
5. Pull the wheel axle out, and then
remove the wheel.
EAU24860
To install the front wheel
1. Lift the wheel up between the fork
legs.
2. Insert the wheel axle.
3. Lower the front wheel so that it is
on the ground.
MY03 04-06 ING 6-10-2005 9:26 Pagina 6-37