2007 YAMAHA GRIZZLY 700 oil change

8-5
8
15*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
16*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
17*Stabilizer bushesCheck for cracks or other damage, and replace if
necessary.√√√
18*Knuckle pivotsLubricate with lithium-soap-based grease.√√√
19*Knuckle shaftsLubricate with lithium-soap-based grease.√√√
20*Steering shaftLubricate with lithium-soap-based grease.√√√
21*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
22*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
23*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
24*Fuel injectionCheck and adjust engine idle speed.√√√√√
25*Crankcase breather
systemCheck breather hose for cracks or other damage,
and replace if necessary.√√√
26 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
27Engine oil filter car-
tridgeReplace.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300U3B460E0.book Page 5 Friday, May 12, 2006 2:51 PM

8-6
8
28 Differential gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
29 Final gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
30 Cooling systemCheck coolant level and ATV for coolant leakage,
and correct if necessary.√√√√√
Replace coolant. Every 2 years
31*Moving parts and
cablesLubricate.√√√√
32*Drive select lever
safety system cableCheck operation and adjust or replace if neces-
sary.√√√
33*Throttle lever hous-
ing and cableCheck operation and correct if necessary.
Check throttle cable free play and adjust if neces-
sary.
Lubricate throttle lever housing and cable.√√√√√
34*Exhaust systemCheck for leakage and replace gasket(s) if neces-
sary.
Check for looseness and tighten all screw clamps
and joints if necessary.√√√
35 Spark arresterClean.√√√
36*Front and rear brake
switchesCheck operation and correct if necessary.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300U3B460E0.book Page 6 Friday, May 12, 2006 2:51 PM

8-22
8
NOTE:If a torque wrench is not available when installing
a spark plug, a good estimate of the correct torque
is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the specified torque assoon as possible.
4. Install the spark plug cap.EBU27460Engine oil and oil filter cartridge The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals spec-
ified in the periodic maintenance and lubrication
chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.NOTE:If the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least 10 minutes until the oil settlesfor an accurate reading.
3. Remove panel F. (See page 8-8.)4. Remove the dipstick, and then wipe it off with
a clean rag.
5. Insert the dipstick completely into the oil filler
hole, and then remove it again to check the oil
level.
1. Dipstick
U3B460E0.book Page 22 Friday, May 12, 2006 2:51 PM

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8
NOTE:The engine oil should be between the minimumand maximum level marks.
6. If the engine oil is at or below the minimum
level mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
7. Insert the dipstick completely into the oil filler
hole.
8. Install the panel.
CAUTION:ECB00850Be sure the engine oil is at the correct level,otherwise engine damage may result.
To change the engine oil (with or without oil fil-
ter cartridge replacement)
1. Place the ATV on a level surface.
2. Remove panel F. (See page 8-8.)
3. Place an oil pan under the engine to collect
the used oil.
4. Remove the dipstick, and then remove the en-
gine oil drain bolt to drain the oil from the
crankcase.
1. Maximum level mark
2. Minimum level mark
1. Engine oil drain bolt
U3B460E0.book Page 23 Friday, May 12, 2006 2:51 PM

8-26
8 12. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
13. Turn the engine off, wait at least ten minutes,
and then check the oil level and correct it if
necessary.
14. Install panel F.
EBU27302Final gear oil The final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have
a Yamaha dealer check and repair the ATV. In ad-
dition, the final gear oil level must be checked and
the oil changed as follows at the intervals specified
in the periodic maintenance and lubrication chart.
To check the final gear oil level
1. Place the ATV on a level surface.NOTE:The final gear oil level must be checked on a coldengine.
2. Remove the final gear oil level check bolt, and
then check the oil level in the final gear case.
NOTE:The oil level should be at the brim of the checkhole.
3. If the oil is below the brim of the check hole,
remove the final gear oil filler bolt, and then
add sufficient oil of the recommended type to
raise it to the correct level.1. Final gear oil
2. Final gear oil level check bolt
3. Correct oil level
U3B460E0.book Page 26 Friday, May 12, 2006 2:51 PM

8-27
84. Install the oil level check bolt and oil filler bolt,
and then tighten them to the specified torques.
To change the final gear oil
1. Place the ATV on a level surface.
2. Place an oil pan under the final gear case to
collect the used oil.3. Remove the final gear oil filler bolt, final gear
oil level check bolt, and the final gear oil drain
bolt to drain the oil from the final gear case.
4. Install the drain bolt, and then tighten it to the
specified torque.
5. Add the recommended final gear oil to the
brim of the check hole as shown.
1. Final gear oil filler boltTightening torques:
Final gear oil level check bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Final gear oil drain boltTightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
U3B460E0.book Page 27 Friday, May 12, 2006 2:51 PM

8-28
8
CAUTION:ECB00420Be sure no foreign material enters the finalgear case.
6. Install the oil level check bolt and oil filler bolt,
and then tighten them to the specified torques.7. Check the final gear case for oil leakage. If oil
is leaking, check for the cause.
EBU23421Differential gear oil The differential gear case must be checked for oil
leakage before each ride. If any leakage is found,
have a Yamaha dealer check and repair the ATV.
In addition, the differential gear oil level must be
checked and the oil changed as follows at the in-
tervals specified in the periodic maintenance and
lubrication chart.
To check the differential gear oil level
1. Place the ATV on a level surface.NOTE:The differential gear oil level must be checked ona cold engine.
1. Final gear oil
2. Final gear oil level check bolt
3. Correct oil levelRecommended final gear oil:
See page 10-1.
Tightening torques:
Final gear oil level check bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
U3B460E0.book Page 28 Friday, May 12, 2006 2:51 PM

8-29
82. Remove the differential gear oil filler bolt, and
then check the oil level in the differential gear
case.
NOTE:The oil level should be at the brim of the filler hole.
3. If the oil is below the brim of the filler hole, add
sufficient oil of the recommended type to raise
it to the correct level.
4. Install the oil filler bolt, and then tighten it to the
specified torque.To change the differential gear oil
1. Place the ATV on a level surface.
2. Place an oil pan under the differential gear
case to collect the used oil.
3. Remove the differential gear oil filler bolt and
the differential gear oil drain bolt to drain the
oil from the differential gear case.
4. Install the drain bolt, and then tighten it to the
specified torque.1. Differential gear oil
2. Differential gear oil filler bolt
3. Correct oil level
Tightening torque:
Differential gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)1. Differential gear oil drain bolt
U3B460E0.book Page 29 Friday, May 12, 2006 2:51 PM