2007 YAMAHA GRIZZLY 660 fuel filter

3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Radiator cap
2. Fuel tank cap
3. Fuel cock
4. Oil filter cartridge
5. Throttle stop screw
6. Fuses
7. Engine oil dipstick
8. Recoil starter
9. Coolant reservoir
10.Drive select lever box check hose
11.V-belt cooling duct check hose
1. Rear shock absorber assembly spring preload adjusting
ring
2. Spark arrester
3. Storage compartment and tool kit
4. Battery
5. Air filter case
6. Spark plug
7. Front brake fluid reservoir
8. Front shock absorber assembly spring preload adjusting
ring
9. Rear brake fluid reservoir
10.Brake pedal
11.V-belt case drain plug
U2C661E0.book Page 1 Thursday, March 16, 2006 10:45 AM

4-16
4
NOTE:If knocking or pinging occurs, use a different brandof gasoline or higher octane grade.CAUTION:ECB00070Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the valves and pistonrings, as well as to the exhaust system.
WARNING
EWB00310
Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is overfilled,
fuel could spill out due to heat from the en-
gine or the sun.
Be careful not to spill fuel, especially on the
engine or exhaust pipe which can cause a
fire and severe injury. Wipe up any spilled
fuel immediately.
Do not refuel right after the engine has been
running and is still very hot.
Be sure the fuel tank cap is closed securely.
EBU18820Fuel cock The fuel cock supplies fuel from the tank to the car-
buretor while also filtering it.
The fuel cock lever positions are explained as fol-
lows and shown in the illustrations.
OFF
With the fuel cock lever in this position, fuel will not
flow. Always turn the fuel cock lever to this position
when the engine is not running.1. Arrow mark pointing to “OFF”
U2C661E0.book Page 16 Thursday, March 16, 2006 10:45 AM

8-3
8
EBU22401Periodic maintenance and lubrication chart NOTE:
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,data and technical skills.NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300
1*Fuel lineCheck fuel hoses for cracks or other damage, and
replace if necessary.√√√
2 Spark plugCheck condition and clean, regap, or replace if
necessary.√√√√√
3*ValvesCheck valve clearance and adjust if necessary.√ √√√
4 Air filter elementClean and replace if necessary.Every 20–40 hours (more often in wet or
dusty areas)
5*Front brakeCheck operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.√√√√√
Replace brake pads. Whenever worn to the limit
U2C661E0.book Page 3 Thursday, March 16, 2006 10:45 AM

10-2
10
Engine oil:Type:
SAE5W30 or SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter cartridge replacement:
1.90 L (2.01 US qt) (1.67 Imp.qt)
With oil filter cartridge replacement:
2.00 L (2.11 US qt) (1.76 Imp.qt)Final gear oil:Type:
SAE80 API GL-4 Hypoid gear oil
Quantity:
0.25 L (0.26 US qt) (0.22 Imp.qt)
Differential gear oil:Type:
SAE80 API GL-4 Hypoid gear oil
Quantity:
0.28 L (0.30 US qt) (0.25 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maximum level mark):
0.30 L (0.32 US qt) (0.26 Imp.qt)
Radiator capacity (including all routes):
1.80 L (1.90 US qt) (1.58 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only (EUR)
Unleaded gasoline only (AUS)(NZL)
Fuel tank capacity:
20.0 L (5.28 US gal) (4.40 Imp.gal)
Fuel reserve amount:
3.5 L (0.92 US gal) (0.77 Imp.gal)Carburetor:Manufacturer:
MIKUNI
Type x quantity:
BSR42 x 1Spark plug (s):Manufacturer/model:
NGK/DPR8EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
-20˚ -10˚ 0˚
10˚20˚ 30˚40˚50˚C
10W/30
15W/4020W/4020W/50
10W/40
5W/30
U2C661E0.book Page 2 Thursday, March 16, 2006 10:45 AM

INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-21
Air filter element, cleaning ............................................ 8-28
Axle boots .................................................................... 8-42BBattery .......................................................................... 8-46
Brake fluid, changing .................................................... 8-39
Brake fluid level, checking ............................................ 8-37
Brake lever free play and brake pedal position (rear),
adjusting and checking .............................................. 8-40
Brake lever free play, checking the front ...................... 8-39
Brake lever, front .......................................................... 4-12
Brake levers, checking and lubricating ......................... 8-43
Brake light switches ..................................................... 8-42
Brake pads, checking the front and rear ...................... 8-36
Brake pedal and rear brake lever ................................. 4-13
Brake pedal, checking and lubricating ......................... 8-44
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-43
Carburetor, adjusting .................................................... 8-34
Carrier, front ................................................................. 4-20
Carrier, rear .................................................................. 4-20
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-24
Coolant temperature warning light ................................. 4-2
DDifferential gear lock indicator light ................................ 4-3
Differential gear oil ................................................ 5-3, 8-22
Drive select lever .......................................................... 4-14
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ......... 8-36
Drive shaft universal joint, lubricating ........................... 8-45EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-34
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-17
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-6FFinal gear oil ................................................................... 5-3
Final gear oil, changing ................................................ 8-21
Four-wheel-drive/differential gear lock indicator ............ 4-3
Fuel ....................................................................... 4-15, 5-3
Fuel cock ...................................................................... 4-16
Fuel tank cap ................................................................ 4-14
Fuses, replacing ........................................................... 8-48HHandlebar switches ........................................................ 4-6
Headlight beam, adjusting ............................................ 8-51
Headlight bulb, replacing .............................................. 8-49
High-range indicator light ............................................... 4-3
U2C661E0.book Page 1 Thursday, March 16, 2006 10:45 AM