
EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-9
Speed limiter ............................................ 4-10
Front brake lever ...................................... 4-11
Brake pedal and rear brake lever ............. 4-11
Parking brake ........................................... 4-12
Drive select lever ...................................... 4-12
Recoil starter ............................................ 4-13
Fuel tank cap ............................................ 4-13Fuel ...........................................................4-14
Fuel cock ..................................................4-15
Starter (choke) ...........................................4-16
Seat ..........................................................4-17
Storage compartment ...............................4-18
Front carrier ..............................................4-19
Rear carrier ...............................................4-19
Adjusting the front and rear shock
absorber assemblies ...............................4-19
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Measuring the tire pressure ........................5-5
Tire wear limit .............................................5-6
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7U4S260E0.book Page 1 Tuesday, October 3, 2006 1:53 PM

8-4
8
6*Rear brakeCheck operation and correct if necessary.
Check brake lever and pedal free play, and adjust
if necessary.√√√√√
Replace brake friction plates. Whenever worn to the limit
7*Brake hosesCheck for cracks or other damage, and replace if
necessary.√√√√
Replace. Every 4 years
8*WheelsCheck runout and for damage, and replace if nec-
essary.√ √√√
9*TiresCheck tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.√ √√√
10*Wheel bearingsCheck for looseness or damage, and replace if
necessary.√ √√√
11*V- b e l tCheck for wear, cracks or other damage, and re-
place if necessary.√ √√√
12*Drive shaft univer-
sal jointLubricate with lithium-soap-based grease.√√√
13*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
14*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
15*Stabilizer bushesCheck for cracks or other damage, and replace if
necessary.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300U4S260E0.book Page 4 Tuesday, October 3, 2006 1:53 PM

9-3
9c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
9. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-39.
NOTE:Make any necessary repairs before storing theATV.
U4S260E0.book Page 3 Tuesday, October 3, 2006 1:53 PM

KKey identification number ............................................. 11-1
Knuckle pivots, lubricating ............................................ 8-38LLabel locations ............................................................... 2-1
Light switch .................................................................... 4-5MMain switch .................................................................... 4-1
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOil temperature warning light ......................................... 4-2
On-Command differential gear lock switch .................... 4-7
On-Command four-wheel-drive switch ........................... 4-6
Override switch .............................................................. 4-5
Owner’s manual and tool kit ........................................... 8-1PPanel, removing and installing ....................................... 8-8
Parking ........................................................................... 6-5
Parking brake ............................................................... 4-12
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1
Periodic maintenance and lubrication chart ................... 8-3
Pre-operation check list .................................................. 5-1RRecoil starter ................................................................ 4-13
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1Seat .............................................................................. 4-17
Shock absorber assemblies,
adjusting the front and rear ........................................ 4-19
Spark arrester, cleaning ............................................... 8-22
Spark plug, checking ...................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-10
Speedometer .................................................................. 4-3
Stabilizer bushes, checking .......................................... 8-38
Starter (choke) ............................................................. 4-16
Start switch ..................................................................... 4-5
Steering shaft, lubricating ............................................. 8-38
Storage ........................................................................... 9-2
Storage compartment ................................................... 4-18
TTail/brake light bulb, replacing ..................................... 8-44
Throttle cable free play, adjusting ................................ 8-26
Throttle lever ........................................................... 4-9, 5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................. 5-6
Troubleshooting ........................................................... 8-46
Troubleshooting chart .................................................. 8-47VValve clearance ............................................................ 8-26
V-belt case drain plug .................................................. 8-24
V-belt cooling duct check hose .................................... 8-24
Vehicle identification number ....................................... 11-1WWheel bearings, checking ............................................ 8-37
Wheel, installing ........................................................... 8-45
Wheel, removing .......................................................... 8-44
U4S260E0.book Page 2 Tuesday, October 3, 2006 1:53 PM