PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
6
EAU34401
Replacing the auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit by re-
moving the bolts on each side.
2. Remove the auxiliary light socket
(together with the coupler) by turn-
ing the socket counterclockwise.
3. Remove the defective bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the coupler) by push-
ing it in and turning it clockwise.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placinga jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
1. Auxiliary light bulb
2. Auxiliary light bulb socketU1B3E3E0.book Page 34 Friday, July 14, 2006 11:34 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
6
NOTE:
If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain cannot be disas-sembled.
6. While supporting the brake caliper
and slightly lifting the wheel, pull
the wheel axle out.
NOTE:A rubber mallet may be useful to tap thewheel axle out.
7. Remove the wheel.CAUTION:
ECA11070
Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise thebrake pads will be forced shut.
EAU34430
To install the rear wheel
1. Install the wheel and the brake cal-
iper bracket by inserting the wheel
axle from the right-hand side.NOTE:
Make sure that the retainer on the
swingarm is inserted into the slot in
the brake caliper bracket.
Make sure that there is enough
space between the brake pads be-fore installing the wheel.2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut, and then lower
the rear wheel so that it is on the
ground.
4. Adjust the drive chain slack. (See
page 6-22.)
5. Tighten the axle nut to the speci-
fied torque.
1. Wheel axle
2. Drive chain slack adjusting nut
3. Locknut
4. Brake caliper bracket
5. Brake caliper
1. Retainer
2. Slot
Tightening torque:
Axle nut:
120 Nm (12.0 m·kgf, 85 ft·lbf)
U1B3E3E0.book Page 37 Friday, July 14, 2006 11:34 AM
MOTORCYCLE CARE AND STORAGE
7-2
7cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound afterwashing.After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.
1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM
SPECIFICATIONS
8-3
8
Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magnetoBattery:Model:
GT12B-4
Voltage, capacity:
12 V, 10.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60 W/55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
License plate light:
12 V, 5.0 W × 1
Meter lighting:
EL (LCD backlight)
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LEDTurn signal indicator light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse:
20.0 A
Taillight fuse:
10.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Radiator fan fuse:
20.0 A
Fuel injection system fuse:
10.0 A
Backup fuse:
10.0 A
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM
INDEXAAir filter element, replacing ................... 6-13
Anti-theft alarm (optional)........................ 3-9
Auxiliary light bulb, replacing ................ 6-34BBattery................................................... 6-28
Brake and clutch levers, checking and
lubricating ........................................... 6-25
Brake and shift pedals, checking and
lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-12
Brake pedal ........................................... 3-12CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Caution, matte color ................................ 7-1
Clutch lever ........................................... 3-11
Clutch lever free play, adjusting ............ 6-19
Coolant.................................................. 6-10DDimmer switch ...................................... 3-10
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack ................................... 6-22EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-15
Engine oil and oil filter cartridge .............. 6-7
Engine stop switch ................................ 3-10
Engine trouble warning light.................... 3-4FFront and rear brake pads, checking .... 6-20Front fork, checking .............................. 6-27
Fuel....................................................... 3-13
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose........................ 3-14
Fuel tank cap ........................................ 3-12
Fuses, replacing ................................... 6-30
HHandlebar switches .............................. 3-10
Hazard switch ....................................... 3-11
Headlight bulb, replacing ...................... 6-31
Helmet holder ....................................... 3-15
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-18
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLCD tachometer ..................................... 3-5
License plate light bulb, replacing ........ 6-33MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2
Multi-function display .............................. 3-5NNeutral indicator light .............................. 3-3OOil level warning light.............................. 3-4PPanel, removing and installing................ 6-6Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-10
Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2
RRear brake light switch .......................... 6-20SSafety information ................................... 1-1
Seat ....................................................... 3-15
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-16
Sidestand .............................................. 3-17
Sidestand, checking and lubricating...... 6-26
Spark plugs, checking ............................. 6-6
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-10
Steering, checking................................. 6-27
Storage.................................................... 7-3
Storage compartment............................ 3-16
Supporting the motorcycle .................... 6-34
Swingarm pivots, lubricating ................. 6-26TTail/brake light bulb, replacing .............. 6-32
Throttle cable free play, checking ......... 6-15
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-16
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-38
Troubleshooting charts.......................... 6-39
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM
INDEX
Turn signal indicator lights ...................... 3-3
Turn signal light bulb, replacing ............ 6-33
Turn signal switch ................................. 3-10VValve clearance .................................... 6-16
Vehicle identification number.................. 9-1WWheel bearings, checking .................... 6-28
Wheel (front) ......................................... 6-35
Wheel (rear).......................................... 6-36
Wheels.................................................. 6-19
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM