2007 YAMAHA FX HO air filter

Maintenance and care
86
EJU34381Cleaning and adjusting the spark
plugs
The spark plug is an important engine compo-
nent and is easy to inspect. The condition of
the spark plug can indicate something about
the condition of the engine. For example, if
one spark plug has a distinctly different color,
the engine could require servicing. Do not at-
tempt to diagnose any problems yourself.
Have a Yamaha dealer service the watercraft.
Remove and inspect the spark plugs periodi-
cally; heat and deposits will cause the spark
plugs to slowly break down and erode. If elec-
trode erosion becomes excessive, or if carbon
and other deposits are excessive, replace the
spark plug with the specified plug.
To remove a spark plug:
(1) Remove the air filter case cover and air
filter element. (See page 84 for air filter
element removal and installation proce-
dures.)
(2) Remove the spark plug cap.
CAUTION:
ECJ00210
Do not use any tools to remove or install
the spark plug cap, otherwise the ignition
coil coupler could be damaged. The spark
plug cap may be difficult to remove be-
cause the rubber seal on the end of the
cap fits tightly. To remove the spark plug
cap, simply twist it back and forth while
pulling it up; to install it, twist it back and
forth while pushing it down.
(3) Remove the spark plug.
Measure the spark plug gap with a wire
thickness gauge. Replace the spark plugor adjust the gap to specification if neces-
sary.
To install a spark plug:
(1) Clean the gasket surface.
(2) Wipe any dirt from the threads of the
spark plug.
(3) Install the spark plug, and then tighten it
to the specified torque.
(4) Install the spark plug cap.
NOTE:

Wipe off any water on the spark plug or in-
side the spark plug cap before installing the
cap. Push the spark plug cap down until it is
securely installed.

If a torque wrench is not available when you
are installing a spark plug, a good estimate
of the correct torque is 1/4 turn to 1/2 turn
past finger tight using the spark plug
wrench included in the tool kit. Have the
spark plug adjusted to the correct torque
with a torque wrench as soon as possible.
Specified spark plug:
CR9EB
1Spark plug gap
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Spark plug tightening torque:
12.5 Nm (9.2 ft-lb) (1.27 kgf-m)
UF1X71E0.book Page 86 Tuesday, September 26, 2006 9:52 AM

Maintenance and care
87
WARNING
EWJ00350
Be careful not to damage the insulator
when removing or installing a spark plug.
A damaged insulator could allow sparks to
escape, which could result in a fire or ex-
plosion.
(5) Install the air filter element in the air filter
case, and then install the air filter case
cover.
EJU34432Lubrication points
To keep moving parts sliding or rotating
smoothly, coat them with water-resistant
grease.

Throttle cable (throttle body end)

Throttle bodies (throttle cable pulley, throt-
tle cam, and return spring)

Throttle cable (handlebar end)
Loosen the adjuster and disconnect the
outer cable from the bracket. Spray a rust
inhibitor into the outer cable. Connect the
outer cable, and then adjust the throttle ca-ble free play. (See page 85 for adjustment
procedures.)

Steering cable (handlebar end)

Steering cable (jet thrust nozzle end)

Jet thrust nozzle pivot shaft

QSTS cable (jet thrust nozzle end) Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
1Adjuster
UF1X71E0.book Page 87 Tuesday, September 26, 2006 9:52 AM

Trouble recovery
93
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible50
Stale or contaminat-
edHave serviced by
Yamaha dealer83
Fuel tank Water or dirt present Have serviced by
Yamaha dealer83
Spark plug Fouled or defective Replace 86
Incorrect heat range Replace 86
Gap incorrect Adjust 86
Spark plug
capLoose Connect properly 86
Cracked, torn, or
damagedReplace
—
Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinksFuel level Empty Refill as soon as pos-
sible50
Engine over-
heatedJet intake clogged Clean
94
Exhaust gas
temperatureGas temperature is
too highCool down engine
41
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer41
Watercraft slow or
loses powerCavitation Jet intake clogged Clean 94
Impeller damaged or
wornHave serviced by
Yamaha dealer94
Engine over-
heat warningEngine speed reduc-
tion control activatedClean jet intake and
cool engine40
Oil pressure
warningEngine speed reduc-
tion control activatedAdd oil
40
Spark plug Fouled or defective Replace 86
Incorrect heat range Replace 86
Gap incorrect Adjust 86
Spark plug
capsLoose Connect properly
86
Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel Stale or contaminat-
edHave serviced by
Yamaha dealer83
Air filter Clogged Clean or replace 84
Oil buildup Replace 84 TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF1X71E0.book Page 93 Tuesday, September 26, 2006 9:52 AM

Index
A
Air filter element, checking ....................... 84
Analog speedometer/tachometer ............. 35
Analog speedometer/tachometer and
indicator lights ....................................... 35
B
Battery ................................................ 55, 78
Battery, checking...................................... 88
Battery, jumping ....................................... 95
Beaching the watercraft ........................... 72
Beverage holder ....................................... 47
Bilge ......................................................... 54
Boarding alone ......................................... 67
Boarding and starting from a dock ........... 66
Boarding and starting in deep water ........ 66
Boarding and starting in shallow water .... 66
Boarding with passengers ........................ 67
Bow down................................................. 31
Bow eye ................................................... 32
Bow up ..................................................... 31
Builder’s plate............................................. 2
C
Capsized watercraft ................................. 69
Check engine warning indicator ............... 41
Cleaning the watercraft ............................ 78
Cooling water pilot outlet .......................... 60
Cooling water pilot outlets ........................ 28
Cruising limitations ................................... 11
D
Digital speedometer ................................. 38
Docking the watercraft ............................. 72
E
Emergency procedures ............................ 94
Engine break-in ........................................ 61
Engine compartment ................................ 53
Engine oil ................................................. 50
Engine oil and oil filter .............................. 83
Engine oil level ......................................... 53
Engine overheat warning indicator ........... 40
Engine serial number ................................. 1
Engine shut-off cord ................................. 59
Engine shut-off switch .............................. 27
Engine stop switch ................................... 27
Enjoy your watercraft responsibly ............ 19
Exhaust temperature warning indicator.... 41F
Filling the fuel tank ................................... 50
Fire extinguisher ....................................... 56
Flushing the cooling system ..................... 76
Front storage compartment ...................... 45
Fuel and oil............................................... 49
Fuel injection system ................................ 90
Fuel level .................................................. 53
Fuel level meter ........................................ 38
Fuel level warning indicator ...................... 39
Fuel system .............................................. 77
Fuel system, checking .............................. 83
Fuel tank .................................................. 83
Fuel tank filler cap .................................... 26
Fuses, replacing ....................................... 96
G
Gasohol .................................................... 49
Gasoline ................................................... 49
Getting to know your watercraft ............... 64
Glove compartment .................................. 46
H
Handgrip ................................................... 32
Hazard information ................................... 15
Hood ......................................................... 25
Hour meter/voltmeter ............................... 39
Hull and deck ........................................... 53
Hull Identification Number (HIN)................. 1
I
Identification numbers ................................ 1
Important labels .......................................... 3
J
Jet intake .................................................. 59
Jet intake and impeller, cleaning .............. 94
Jet thrust nozzle angle, checking ............. 85
Jumper cables, connecting ...................... 95
L
Labels, other .............................................. 8
Labels, warning .......................................... 4
Launching the watercraft .......................... 61
Learning to operate your watercraft ......... 64
Leaving the watercraft .............................. 63
Left multifunction display and
operation buttons .................................. 37
Limitations on who may operate
the watercraft ........................................ 10
UF1X71E0.book Page 1 Tuesday, September 26, 2006 9:52 AM