2007 YAMAHA FJR1300AS oil filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
YCC-S system ................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-3
Indicator and warning lights ............3-4
Speedometer ..................................3-7
Tachometer ....................................3-7
Multi-function display ......................3-7
Anti-theft alarm (optional) .............3-14
Handlebar switches ......................3-15
Shift pedal .....................................3-17
Hand shift lever .............................3-18
Brake lever ...................................3-18
Brake pedal ..................................3-18
ABS ..............................................3-19
Fuel tank cap ................................3-19
Fuel ...............................................3-20
Fuel tank breather/overflow
hose ..........................................3-21
Catalytic converter ........................3-21
Seats ............................................3-22
Adjusting the rider seat height ......3-23
Storage compartment ...................3-25Accessory box .............................. 3-26
Adjusting the headlight beams ..... 3-26
Handlebar position ....................... 3-27
Opening and closing the
cowlings .................................... 3-27
Rear view mirrors ......................... 3-28
Adjusting the front fork ................. 3-28
Adjusting the shock absorber
assembly ................................... 3-30
Grip warmer adjusting knob ......... 3-31
Sidestand ..................................... 3-32
Ignition circuit cut-off system ........ 3-33
Auxiliary DC jack .......................... 3-35
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2Removing and installing panels ..... 6-6
Checking the spark plugs .............. 6-8
Engine oil and oil filter cartridge ..... 6-9
Final gear oil ................................ 6-11
Coolant ........................................ 6-13
Air filter element ........................... 6-14
Checking the engine idling
speed ........................................ 6-15
Checking the throttle cable
free play .................................... 6-15
Valve clearance ........................... 6-15
Tires ............................................. 6-16
Cast wheels ................................. 6-18
YCC-S clutch ............................... 6-19
Rear brake light switch ................ 6-19
Checking the front and rear
brake pads ................................ 6-19
Checking the brake and YCC-S
clutch fluid levels ...................... 6-20
Changing the brake and YCC-S
clutch fluids ............................... 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake lever ................................ 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-23U2D2E1E0.book Page 1 Monday, December 25, 2006 9:19 AM

DESCRIPTION
2-1
2
EAU10410
Left view1. Accessory box (page 3-26)
2. Front fork spring preload adjusting bolt (page 3-28)
3. Front fork rebound damping force adjusting knob (page 3-28)
4. Owner’s tool kit (page 6-1)
5. Rider seat (page 3-22)
6. Passenger seat (page 3-22)
7. Final gear oil filler bolt (page 6-11)
8. Final gear oil drain bolt (page 6-11)9. YCC-S clutch fluid reservoir (page 6-20)
10.Shock absorber assembly spring preload adjusting lever (page 3-30)
11.Air filter element (page 6-14)
12.Shift pedal (page 3-17)
13.Engine oil filler cap (page 6-9)
14.Engine oil filter cartridge (page 6-9)
15.Engine oil level check window (page 6-9)U2D2E1E0.book Page 1 Monday, December 25, 2006 9:19 AM

OPERATION AND IMPORTANT RIDING POINTS
5-4
5
CAUTION:
ECA10331
After 1000 km (600 mi) of operation,
the engine oil and final gear oil must
be changed, and the oil filter car-tridge or element replaced.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.CAUTION:
ECA10310


Keep the engine speed out of
the tachometer red zone.


If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
EAU40581
Parking When parking, stop the engine by turn-
ing the main switch to “OFF”, and then
remove the key.NOTE:When the main switch is turned to
“OFF” and the transmission is in gear,the rear wheel cannot be moved.
WARNING
EWA14521


Always stop the engine using
the main switch. When the en-
gine stop switch has been used
in an emergency, be sure to ap-
ply the front or rear brake while
the main switch is still on, as the
clutch automatically disengag-
es a few seconds after the en-
gine is turned off, and the rear
wheel will move freely.


Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.


Do not park on a slope or on soft
ground, otherwise the vehiclemay overturn.
CAUTION:
ECA10380
Never park in an area where there
are fire hazards such as grass orother flammable materials.
U2D2E1E0.book Page 4 Monday, December 25, 2006 9:19 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU40550
NOTE:

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
23 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
24Engine oil filter car-
tridgeReplace.√√√
25*Cooling systemCheck coolant level and vehicle for coolant leakage.√√√√ √
Change. Every 3 years
26 Final gear oilCheck oil level and vehicle for oil leakage.
Change.√√√√√
27*Front and rear brake
switchesCheck operation.√√√√√ √
28Moving parts and ca-
blesLubricate.√√√√ √
29*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
30*Air induction systemCheck the air cut-off valve, reed valve, and hose for dam-
age.
Replace any damaged parts if necessary.√√√√ √
31*Muffler and exhaust
pipeCheck the screw clamp for looseness.√√√√√
32*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040U2D2E1E0.book Page 4 Monday, December 25, 2006 9:19 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
6
EAU19881
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center-
stand.NOTE:
Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in afalse reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-left side of the crank-
case.
NOTE:The engine oil should be between theminimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.2. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.
NOTE:Skip steps 4–6 if the oil filter cartridge isnot being replaced.
4. Remove the oil filter cartridge with
an oil filter wrench.
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
1. Engine oil filler cap
2. Oil filter cartridge
3. Engine oil drain bolt
U2D2E1E0.book Page 9 Monday, December 25, 2006 9:19 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6
NOTE:An oil filter wrench is available at aYamaha dealer.
5. Apply a thin coat of engine oil to
the O-ring of the new oil filter car-
tridge.
NOTE:
Make sure that the O-ring is properlyseated.
6. Install the new oil filter cartridge,
and then tighten it to the specified
torque with a torque wrench.7. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
NOTE:
Check the washer for damage and re-place it if necessary.
8. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap.
1. Oil filter cartridge
2. Oil filter wrench
1. O-ring
1. Oil filter cartridge
2. Torque wrench
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
3.80 L (4.02 US qt) (3.34 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt) (3.52 Imp.qt)
U2D2E1E0.book Page 10 Monday, December 25, 2006 9:19 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2230 mm (87.8 in)
Overall width:
750 mm (29.5 in)
Overall height:
1450 mm (57.1 in)
Seat height:
800 mm (31.5 in)
Wheelbase:
1545 mm (60.8 in)
Ground clearance:
130 mm (5.12 in)
Minimum turning radius:
3100 mm (122.0 in)Weight:With oil and fuel:
295.0 kg (650 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
1298.0 cm³
Bore × stroke:
79.0 × 66.2 mm (3.11 × 2.61 in)
Compression ratio:
10.80 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE20W40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
3.80 L (4.02 US qt) (3.34 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt) (3.52 Imp.qt)Final gear oil:Type:
Shaft drive gear oil
Quantity:
0.20 L (0.21 US qt) (0.18 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
2.60 L (2.75 US qt) (2.29 Imp.qt)Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
25.0 L (6.61 US gal) (5.50 Imp.gal)
Fuel reserve amount:
5.5 L (1.45 US gal) (1.21 Imp.gal)
Fuel injector:Manufacturer:
NIPPON INJECTOR
Model/quantity:
INP-151/4Spark plug (s):Manufacturer/model:
NGK/CR8E
Manufacturer/model:
DENSO/U24ESR-N
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
75/48 (1.563)
Secondary reduction system:
Shaft drive
Secondary reduction ratio:
35/37 × 21/27 × 33/9 (2.698)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot and left hand
Gear ratio:
1st:
43/17 (2.529)
2nd:
39/22 (1.773)
U2D2E1E0.book Page 1 Monday, December 25, 2006 9:19 AM

INDEX
AABS ...................................................... 3-19
ABS warning light ................................... 3-6
Accessory box ...................................... 3-26
Air filter element.................................... 6-14
Anti-theft alarm (optional) ..................... 3-14
Auxiliary DC jack .................................. 3-35
Auxiliary light bulb................................. 6-31BBattery .................................................. 6-26
Brake and shift pedals, checking
and lubricating .................................... 6-22
Brake and YCC-S clutch fluid levels,
checking ............................................. 6-20
Brake and YCC-S clutch fluids,
changing ............................................. 6-21
Brake lever ........................................... 3-18
Brake lever, checking and lubricating ... 6-23
Brake pedal .......................................... 3-18CCables, checking and lubricating .......... 6-22
Care ........................................................ 7-1
Catalytic converter ................................ 3-21
Centerstand and sidestand, checking
and lubricating .................................... 6-23
Coolant ................................................. 6-13
Cowlings, opening and closing ............. 3-27DDimmer switch ...................................... 3-15EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-15
Engine oil and oil filter cartridge ............. 6-9
Engine stop switch................................ 3-16Engine trouble/YCC-S indicators and
warning light .......................................... 3-5
FFinal gear oil.......................................... 6-11
Front and rear brake pads, checking .... 6-19
Front fork, adjusting .............................. 3-28
Front fork, checking...............................6-24
Front turn signal light............................. 6-29
Fuel ....................................................... 3-20
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-21
Fuel tank cap......................................... 3-19
Fuses, replacing .................................... 6-27GGrip warmer adjusting knob ..................3-31HHandlebar position, adjusting ................ 3-27
Handlebar switches ............................... 3-15
Hand shift control switch ....................... 3-16
Hand shift lever ..................................... 3-18
Hazard switch........................................ 3-16
Headlight beams, adjusting ................... 3-26
Headlight bulb ....................................... 6-29
High beam indicator light......................... 3-5
Horn switch ........................................... 3-16IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-33
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-6
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1
LLicense plate light bulb, replacing......... 6-30MMain switch/steering lock ........................ 3-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function display .............................. 3-7NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PPanels, removing and installing .............. 6-6
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-15
Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch ......................... 6-19
Rear suspension, lubricating ................ 6-24
Rear view mirrors.................................. 3-28
Rider seat height, adjusting .................. 3-23SSafety information ................................... 1-1
Seats..................................................... 3-22
Shifting .................................................... 5-2
Shift pedal ............................................. 3-17
Shock absorber assembly, adjusting .... 3-30
Sidestand .............................................. 3-32
Spark plugs, checking............................. 6-8
Specifications.......................................... 8-1
Speedometer .......................................... 3-7
U2D2E1E0.book Page 1 Monday, December 25, 2006 9:19 AM