2007 YAMAHA AEROX50 fuel

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17710
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.


From 30000 km, repeat the maintenance intervals starting from 6000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24
1*Fuel lineCheck fuel and vacuum hoses for cracks or damage.√√√√ √
2 Spark plugReplace.√√√√ √
3 Air filter elementClean.√√
Replace.√√
4*BatteryCheck electrolyte level and specific gravity.
Make sure that the breather hose is properly routed.√√√√ √
5*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
6*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
8*WheelsCheck runout and for damage.√√√√

PERIODIC MAINTENANCE AND MINOR REPAIR
6-22
6
EAU24201
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
CAUTION:
ECA11190
Do not overtighten the screw, other-wise the lens may break.
EAU25880
Troubleshooting Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
ZAUM0285ZAUM0286

PERIODIC MAINTENANCE AND MINOR REPAIR
6-23
6
EAU25941
Troubleshooting charts Starting problems or poor engine performance
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wet
Dry
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.The engine does not start.
Check the battery.
Open the throttle halfway and operate
the electric starter.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.The battery is good.
Check the electrolyte and battery
lead connections, and charge the
battery if necessary.The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the compressoin.

SCOOTER CARE AND STORAGE
7-1
7
EAU26090
Care While the open design of a scooter re-
veals the attractiveness of the technol-
ogy, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Fre-
quent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking
good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA10780


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.


Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent orthinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.


For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound afterwashing.

SCOOTER CARE AND STORAGE
7-3
7


Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE:Consult a Yamaha dealer for advice onwhat products to use.
EAU26300
Storage Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.CAUTION:
ECA10820


Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.


To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.2. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1743 mm (68.6 in)
Overall width:
690 mm (27.2 in)
Overall height:
1170 mm (46.1 in)
Seat height:
828 mm (32.6 in)
Wheelbase:
1256 mm (49.4 in)
Ground clearance:
185 mm (7.28 in)
Minimum turning radius:
1800 mm (70.9 in)Weight:With oil and fuel:
97.0 kg (214 lb)Engine:Engine type:
Liquid cooled 2-stroke
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
49.0 cm³ (2.99 cu.in)
Bore × stroke:
40.0 × 39.2 mm (1.57 × 1.54 in)
Compression ratio:
7.90 :1
Starting system:
Electric starter and kickstarter
Lubrication system:
Separate lubrication (Yamaha autolube)
Engine oil:Type:
YAMALUBE 2-cycle oil or 2-stroke engine
oil (JASO FC grade) or (ISO EG-C or EG-D
grade)
Engine oil quantity:
Quantity:
1.4 L (1.48 US qt) (1.23 Imp.qt)Final transmission oil:Type:
SAE10W30 type SE motor oil
Quantity:
0.11 L (0.12 US qt) (0.10 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
1.20 L (1.27 US qt) (1.06 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
7.0 L (1.85 US gal) (1.54 Imp.gal)Carburetor:Manufacturer:
GURTNER
Type x quantity:
PY 12 x 1
Spark plug(s):Manufacturer/model:
NGK/BR8HS
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Dry, centrifugal automaticFinal transmission oil:Primary reduction system:
Helical gear
Primary reduction ratio:
52 × 13 (4.000)
Secondary reduction system:
Spur gear
Secondary reduction ratio:
43 × 14 (3.070)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic typeChassis:Frame type:
Steel tube underbone
Caster angle:
27.00 °
Trail:
90.0 mm (3.54 in)Front tire:Type:
Tubeless
Size:
130/60-13 53L

INDEX
AAcceleration and deceleration ................ 5-2
Air filter element, cleaning ...................... 6-9BBattery .................................................. 6-18
Brake fluid, changing ............................ 6-15
Brake fluid level, checking .................... 6-15
Brake lever, front .................................... 3-5
Brake lever, rear ..................................... 3-5
Brake levers, lubricating ....................... 6-16
Braking ................................................... 5-3CCarburetor,adjusting ............................. 6-10
Care ........................................................ 7-1
Catalytic converter .................................. 3-7
Centerstand, checking and
lubricating ........................................... 6-16
Coolant ................................................... 6-8
Coolant temperature warning light.......... 3-2
Cowling and panel, removing and
installing ............................................... 6-5DDimmer switch ........................................ 3-4EEngine break-in ...................................... 5-4FFinal transmission oil .............................. 6-7
Front and rear brake lever free play,
checking ............................................. 6-13
Front and rear brake pads, checking .... 6-14
Front fork, checking .............................. 6-17
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-4Fuel tank cap........................................... 3-5
Fuse, replacing...................................... 6-20
HHandlebar switches ................................. 3-4
Headlight bulb, replacing....................... 6-21
High beam indicator light......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Indicator and warning lights .................... 3-2KKey identification number ........................ 9-1
Kickstarter ............................................... 3-8MMain switch/steering lock ........................ 3-1
Model label .............................................. 9-2OOil level warning light .............................. 3-2PParking ....................................................5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list........................... 4-2RRider seat ................................................ 3-8SSafe-riding points .................................... 1-4
Safety information ...................................1-1
Shock absorber assembly, adjusting
(Depends on models).......................... 3-10
Spark plug, checking ...............................6-6
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-4
Steering, checking ................................ 6-17
Storage ................................................... 7-3
Storage compartment A .......................... 3-9
Storage compartment B ........................ 3-10
TTachometer (Depends on models) ......... 3-3
Tail/brake light bulb, replacing .............. 6-21
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking and
lubricating ........................................... 6-16
Tires ...................................................... 6-11
Troubleshooting .................................... 6-22
Troubleshooting charts ......................... 6-23
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-22
Turn signal switch ................................... 3-4
Two-stroke engine oil.............................. 3-8
Two-stroke engine oil tank ...................... 3-7VVehicle identification number .................. 9-1WWheel bearings, checking..................... 6-18
Wheels .................................................. 6-13