PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
6 Engine overheating
WARNING
EWA10400
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1743 mm (68.6 in)
Overall width:
690 mm (27.2 in)
Overall height:
1170 mm (46.1 in)
Seat height:
828 mm (32.6 in)
Wheelbase:
1256 mm (49.4 in)
Ground clearance:
185 mm (7.28 in)
Minimum turning radius:
1800 mm (70.9 in)Weight:With oil and fuel:
97.0 kg (214 lb)Engine:Engine type:
Liquid cooled 2-stroke
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
49.0 cm³ (2.99 cu.in)
Bore × stroke:
40.0 × 39.2 mm (1.57 × 1.54 in)
Compression ratio:
7.90 :1
Starting system:
Electric starter and kickstarter
Lubrication system:
Separate lubrication (Yamaha autolube)
Engine oil:Type:
YAMALUBE 2-cycle oil or 2-stroke engine
oil (JASO FC grade) or (ISO EG-C or EG-D
grade)
Engine oil quantity:
Quantity:
1.4 L (1.48 US qt) (1.23 Imp.qt)Final transmission oil:Type:
SAE10W30 type SE motor oil
Quantity:
0.11 L (0.12 US qt) (0.10 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
1.20 L (1.27 US qt) (1.06 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
7.0 L (1.85 US gal) (1.54 Imp.gal)Carburetor:Manufacturer:
GURTNER
Type x quantity:
PY 12 x 1
Spark plug(s):Manufacturer/model:
NGK/BR8HS
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Dry, centrifugal automaticFinal transmission oil:Primary reduction system:
Helical gear
Primary reduction ratio:
52 × 13 (4.000)
Secondary reduction system:
Spur gear
Secondary reduction ratio:
43 × 14 (3.070)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic typeChassis:Frame type:
Steel tube underbone
Caster angle:
27.00 °
Trail:
90.0 mm (3.54 in)Front tire:Type:
Tubeless
Size:
130/60-13 53L
INDEX
AAcceleration and deceleration ................ 5-2
Air filter element, cleaning ...................... 6-9BBattery .................................................. 6-18
Brake fluid, changing ............................ 6-15
Brake fluid level, checking .................... 6-15
Brake lever, front .................................... 3-5
Brake lever, rear ..................................... 3-5
Brake levers, lubricating ....................... 6-16
Braking ................................................... 5-3CCarburetor,adjusting ............................. 6-10
Care ........................................................ 7-1
Catalytic converter .................................. 3-7
Centerstand, checking and
lubricating ........................................... 6-16
Coolant ................................................... 6-8
Coolant temperature warning light.......... 3-2
Cowling and panel, removing and
installing ............................................... 6-5DDimmer switch ........................................ 3-4EEngine break-in ...................................... 5-4FFinal transmission oil .............................. 6-7
Front and rear brake lever free play,
checking ............................................. 6-13
Front and rear brake pads, checking .... 6-14
Front fork, checking .............................. 6-17
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-4Fuel tank cap........................................... 3-5
Fuse, replacing...................................... 6-20
HHandlebar switches ................................. 3-4
Headlight bulb, replacing....................... 6-21
High beam indicator light......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Indicator and warning lights .................... 3-2KKey identification number ........................ 9-1
Kickstarter ............................................... 3-8MMain switch/steering lock ........................ 3-1
Model label .............................................. 9-2OOil level warning light .............................. 3-2PParking ....................................................5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list........................... 4-2RRider seat ................................................ 3-8SSafe-riding points .................................... 1-4
Safety information ...................................1-1
Shock absorber assembly, adjusting
(Depends on models).......................... 3-10
Spark plug, checking ...............................6-6
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-4
Steering, checking ................................ 6-17
Storage ................................................... 7-3
Storage compartment A .......................... 3-9
Storage compartment B ........................ 3-10
TTachometer (Depends on models) ......... 3-3
Tail/brake light bulb, replacing .............. 6-21
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking and
lubricating ........................................... 6-16
Tires ...................................................... 6-11
Troubleshooting .................................... 6-22
Troubleshooting charts ......................... 6-23
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-22
Turn signal switch ................................... 3-4
Two-stroke engine oil.............................. 3-8
Two-stroke engine oil tank ...................... 3-7VVehicle identification number .................. 9-1WWheel bearings, checking..................... 6-18
Wheels .................................................. 6-13