Booklet 1.1 Maintenance
Service at 20,000 miles (32,000 km) -ALL MODELS
• En gin e: C hange o il and oil filter
• En gin e: C hec k for leaks
• Exhau st system: Chec k for dam age and le ak s
• Water separat or: Drain water (TOI engin e
o nl y)
• Fuel filt er: Replace (T OI engine only)
• Batte ry: C heck
• Door ch eck stra p s: Lubri cate
• Dust and polle n fi lter (w here applicable) :
R epl ace
• Coo ling sys te m : C heck coolant leve l; ad d if
n ecessa ry
• Windshi eld was he r: Chec k fluid l evel; add if
n ecessary
• Automa tic sh ift l oc k: Check operation in
cludin g park /n eut ral/safe ty sw itch
• Auto mati c tran smi ssi on: Chec k for leak s
• Manual tran smi ssion : Chec k oil leve l; acid if
n ecessa ry; check fo r leak s
• Whee ls: Ro ta te from front to rear
• Tires/s pare w hee l: Chec k condition and
pr ess ure
Next Service :
D at e: .. .... ......... .........
M iles/ km: ...................
w hi ch eve r occurs first •
Brake syste m : C hec k fo r dam age /leak s, brak e
p ad thi ckne ss an d br ake flu id l eve l
• Drive s haf ts : C he ck boots
• On-Board diagno sti c sys te m: Check faul t
m em ory ; p urg e if necessa ry
• Hoof fr am e: C lea n
lubri cate
• Front axle : C hec k dust seals on ba ll joint s and
t ie rod end s; c hec k tie rod s
• Head lig ht s: A djust
• Rear spoil er: Lubri cate (Ne w Beet le only)
• 12 V start er and auxili ary batt ery: c h eck
(w here app licable )
• Airbag system: Visua l c h eck eve1y
12 month s
r e ga rdless of mileage ( kil om ete rs)
• Roa d te st: Check kickclo wn, brakin g,
s tee ring, heatin g and ve ntil ation, air co nd i
ti oni ng, po we r acc esso ries and elec trica l sys
t e m s
• Tires: Check trea d dep th , ad just tir e press ure
i f n ecessary.
• Tire pr ess ure m onit oring sys te m sensors:
C hec k batt ery char ge. re pl ace w hee l ele ctron ics
and aluminum valve if necess ary (where appli
cab le).
T oda y·s date a nd Volk sw agen Dea ler sta mp
Se rvic e at 25,000 mil es (40,000 km) -Model s with a 1.8T engin e
ONLY
• En g in e: Chan ge oil and oil filter
Next Service:
Date : ........... ..... ... .... .
M iles/ km: .. ..... ........... .
10 Warranty Voucher
Booklet 1.1 Maintenance
Service at 60,000 miles (96,000 km) - ALL MODELS
• Engi ne: Change o il and oil filter
• En gin e: Chec k for le ak s
• Exhau s1 sys te m: Check for damag e and leaks
• Spark plug s: H ep lace (2 .0L TFSI only)
• Wa te r se paral or: Drain wate r (TOI engine
on ly)
• Fuel
He p lace (TOI engi ne on ly)
• Ba1t ery: Check
• Doo r check s1raps: Lubricate
• Dust and p ollen
(where applicabl e): Re
pl ace
• Coo ling syste m: Chec k coola111 leve l: add if
n ecessary
• Wind shie ld wa sh er: C heck fluid leve l; add if
n ecess ary
• Auto matic shift lo ck: Chec k op era1 io n in
clud ing
sw itch
• Automat ic tra nsmi ssio n: Check fo r le ak s
• Manual tran smi ssio n: Chec k oil leve l; add if
n ecess ary; check for le aks
• Tim ing
Check conditi on (4 cy linder gas
o lin e en gin e o nly)
• Aut omatic lrnn smi ssio n fina l dri ve: C heck
fluid l evel and for lea ks
• Whee ls : R o 1a 1e from fronl to rear
Next Service:
Dat e: ....... ... ............. .
Mil es/km: ....... .... ... .... .
w hi chever occurs first
14 Warranty Voucher
• Tires/spar e whee l: Check condition and
pressure
• Brak e sys te m: Check fo r damag e/l eak s. brake
pa d 1hickn ess and brak e fluid leve l
• Drive s haf1s: Chec k b oots
• On- Board diagnoslic
Chec k fault
m emory ; purge if necess ary
• Roo f fram e: C lean
lu bricaie
• Fron ! ax le : Check dusl se al on ba ll join
and
t ie rods: ch eck tie rods
• Head lighi s: Ad jus1
• Rea r spoil er: Lubri cate (New
onl y)
• Airbag syslem: Visual check every 12
rega rdless of mileage (kilometers )
• Road t est: Check kickdown , braking.
h ea ling and venl ilation, a ir cond i
tioning , pow er ac cessor ies and ele ctri ca l sys
t e ms
• 12V start er and auxiliary balle ry : c heck
( where app lica ble)
• Tires: C hec k !read depth, adju sl lir e pr ess ure
if necessa ry .
• Tire pr ess ure monilOring
se nsor s:
C he ck b alt ery ch arge. repla ce whee l e lec ironi cs
and a luminum va lv e if necessary (where app li
cab le).
Today' s
and Volk swagen D ealer stamp
Bookl et 1.1 Ma in tenanc e
• Engin e: C heck fo r leaks
• Exhau st sys te m: Check fo r damage and leaks
• Fuel filter: Rep lace (T OI engine onl y)
• Wa te r se para to r: Drain (TO I eng in e only )
• Banery: C hec k
• Doo r ch eck strap s:
• Spark p lug s: Re place
• Air cleane r:
fi lter c le m ent
• Coo ling sys te m : C heck coo lant level: add if
n ecess ary
• Dus t an d po llen filt er (w here appli cable):
pla ce
• Timin g belt : C heck co ndit io n (4 cy lind er gas
ol ine e ngine only )
• V-be lt: C heck te n sion and cond itio n: adju st if
ne cessary
•
b elt : C heck co ndi tio n
• Spa rk plu gs: Heplac e (a ll mod els exce pt
Pa ssat 2.0L TFS I)
• Wind shi eld wash er: C heck fluid le vel; a cid i f
nece ssary
• Auto matic s hift lock: Check operation in
clud in g park/neutra l/s afet y sw itch
• Automat ic tran sm ission: Chec k for le ak s
• Man ual tran smi ssion: Chec k oil leve l; add if
n ecessary ; c h ec k for l eaks
• Auto mati c tran smi ssion fina l drive oil:
leve l a nd for le aks; acid if necess ary
• Wh eels: Rota te from front to r ear
• Hea dlig ht s: Ad just
• Tires/s pare w hee l: Check conditi on and
pr ess ure
Nex t Se rvice:
Date: ...................... ..
Mil es/km: ........ .......... .
w hi ch eve r occ urs fir st •
Bra ke sys te m : C hec k fo r d am age/ le ak s.
pad thi ckn ess, brake fluid leve l
• Powe r stee ring: Chec k fluid leve l
• Brak e flu id: Rep lace eve ry 2 y ears regard less
of mil eage (kilom eters)
• Drive shaft s: Check boo ts
• Front a xle: C hec k du st se als on ball jo int s, tie
rod end s: c hec k tie rod s
• On-Boar d diagnost ic sys te m : C hec k
mem ory; purg e if necessary
• Roof frame: Clea n and lubri cate
• Automa tic trans missio n : C heckA TF
• Rear spoiler: Lubricate (Ne w Bee tle o nly)
• Airbag syste m: Vis ua l ch eck every 12 mun th s
r ega rdless of mile age (kilom ete rs)
• Roa d tes t: C hec k ki ckdow n, braking ,
s teer ing. hea tin g and venti lati on , a ir con di
tion in g, po we r accesso ries and elec tr ica l sys
tem s
• 12V starte r and a uxiliar y batt ery: check
(where applica ble)
• Conver tible to p: C hec k fun ction and ch ec k
roll-over pro tec tion wit h co nve rtibl e top open
(New Beetle Conve rtible onl y)
• Tires: C heck tre ad depth, adjust ti re press ure
i f necessary.
• Tire press ure monitorin g syste m senso rs:
C heck banery ch arge, replace wheel e lec tro nics
a n d alum inum valve if n ecess ary (w here appli
cab le) .
• Unclerbody : Chec k for dam age
• Wiper blad es: C hec k co ndit io n
• DSG trans mission: Chang e tra nsm issio n
fluid and filt er (Ne w B eetle, new Jelta)
To day's elate and Vo lk sw age n Dealer stamp
Wa rranty Vouch er 17
Booklet 1.1 Maintenance
Service at 100,000 miles (160 ,000 km} ALL MODELS
• Eng ine: C hange oi l oil fi lter
• Engine: Check for leak s
• Exhaust syste m: Che ck for dama ge and le ak s
• Wate r se parator: Drain water (TOI engine
on ly)
• Fuel filter: Repla ce (TD I eng ine only)
• 13anery: Chec k
• Door ch eck straps: L ubricate
• Dust and polle n filt er (w here app licab le):
pla ce
• Coolin g system: Che ck coo lant level ; add
necessary
• Wind shi eld was her: Check
leve l; a cid necessa ry
• Automatic
lock: Chec k ope ra tio n in
cludin g switch
• Automat ic tran smi ssio n: Che ck for leaks
• Man ual tran sm issio n: Check o il leve l; add if
ne cess ary: ch eck fo r lea ks
• Whee ls: no tat e from front to rear
• Tires/s pare w hee l: C heck conditi on and
pr ess ure
• Brake syste m : C heck for damag e/lea ks, brak e
pad thi cknes s and brake
leve l
Next Service:
D ate: ...................... ..
M iles/ km: ................. .. •
Drive
C heck boots
• On-Board dia gnostic system: Check fault
m emor y; pu rge if n ecess ary
•
C lea n and lubricate
• Front ax le: Check dust sea ls o n ball j oin ts and
ti e ro d end s; c heck tic rods
• Head light s: A djust
•
spo iler: Lubricate (New Bee tle on ly)
• Air b ag sys tem : V is u al ch eck
every 12 month s
regard less of milea ge (kil om eters)
•
t es t: C heck kickdo wn, brakin g.
s tee rin g, hea tin g and ventil atio n, air condi
tionin g, p owe r accesso ries and elec tri cal sys
t e m s
• Timin g belt: Hep lace (TD I engine on ly)
• 12V s ta rt er and auxi liary batt ery : ch ec k
(where app licab le)
• Tires : C hec k tread depth , adjust tire pr essure
necessa ry.
• Tire pr ess ure monit orin g sys te m senso rs :
C hec k batt ery charg e, re pla ce w hee l elec tron ics
a n d aluminum valve if n ecessary (w here appli
cab le).
20 Warranty Voucher
1. 9L diesel engine
Fig. 4 Engine comportment overview
Maximum output SAE net
Ma ximum tor que S AE net
No. of cylinders
D isp lace ment
S troke
Co mpr essio n ra tio
Fue l
Booklet 3.3 Technical Data
Wind shi eld was her flui d co nta in er
Engine coolant expans io n t ank
Engine oil filler ca p
En gin e oi l di psti ck
flu id rese rvo ir
Vehicl e batte ry
Fu se box
De tails o n how to con nec t jum per ca bles to th e
po sit ive(+) and nega tive(- ) term in al or on how
t o ch eck a nd top up serv ice fluid s fo r th e com po·
n en ts liste d above are pro vid ed in
3.2 "Tip s and Adv ice."
Furthe r exp lanations, t ip s and restr iction s are
prov id ed in
3.3 "Tec hni ca l Data".
E ngin e data
100 hp a t 4,000 rp m
250 Nm at 1,0 00-2, 400 rpm I 104 ft.lb s. at 1,800·2,400 rpm
4
11 5.7 in3 I
1,896
3.76 i n I 95.5 mm
3. 13 in I 79.5 mm
18.5: 1
Diesel
T he co rrect grade of fuel for your vehicl e is s hown on a stic ker on the in side o f the fu el fi ller flap.
D iese l N o. 2 is rec omm end ed
3.2 "Tips and Adv ice ", chapter ''C hec king a nd Fi lling ."
Ca paci ties
F u el tank
14.5 gal. I 55 lit ers
(Re serve , includ ed in fu el ta n k capaci ty) ( 1.9 ga l. I 7.0 lite rs)
W ind shi eld washer fluid co nta iner
approx.
3.2 qts. I 3.0 liter s
Windshie ld wash er flui d con ta in er
ap prox.
5.2 qt s. I 5.0 liters
(w ith h ead lig h t washer)
Eng in e oil (w ith oil filter )
approx.
5. Iqts. I 4 .8 lit ers
T he e ngin e o il leve l shou ld b e checked w hile top pin g up . Do no t over fill
3.2 "T ip s and
Adv ice", c hapter "Chec kin g an d Filli ng."
Technical data 9