2007 TOYOTA FJ CRUISER maintenance

2882007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this Section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing do−it−yourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This Section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do −
it −yourself maintenance, see “Parts and
tools” on page 289 in this Section.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:CAUTION
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartment—the engine, radiator,
exhaust manifold, power steering
fluid reservoir and spark plug
boots, etc.—will be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.
If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.
Do not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Doityourself service
precautions

2912007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level292
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 294
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the radiator and condenser 295
. . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 295
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
Checking power steering fluid 296
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking tire inflation pressure 297
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing tires 299
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 301
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . .
Installing snow tires and chains 302
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels 303
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . .
Aluminum wheel precautions 304
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 2

3012007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
For details about the side wall of the
tire and the Certification Label, see
pages 215 and 217.
CAUTION
Observe the following instruc-
tions. Otherwise, an accident
may occur resulting in death or
serious injuries.
Do not mix radial, bias belted,
or biasply tires on your ve-
hicle, as this may cause dan-
gerous handling characteris-
tics resulting in loss of control.
 Do not use tires other than the
manufacturer’s recommended
size, as this may cause danger-
ous handling characteristics
resulting in loss of control.
Fourwheel drive models:
Do not use tires of different
brands, sizes, construction or
tread patterns, as this may
cause dangerous handling
characteristics resulting in
loss of control.
Toyota recommends all tires be re-
placed at a time as a set.
See “If you have a flat tire” on page
253 for tire change procedure.
When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect ve-
hicle handling and tire life. Wheels
can get out of balance with regular
use and should therefore be balanced
occasionally.
When replacing a tubeless tire, the
air valve should also be repl aced
w i t h a new on e.
TS72003
To equalize the wear and help ex-
tend tire life, Toyota recommends
that you rotate your tires accord-
ing to the maintenance schedule.
(For scheduled maintenance infor-
mation, please refer to the “Sched-
uled Maintenance Guide” or “Own-
er’s Manual Supplement”.)
However, the most appropriate tim-
ing for tire rotation may vary ac-
cording to your driving habits and
road surface conditions.
See “If you have a flat tire” on page
253 in Section 4 for tire change proce-
dure.
Rotating tires

3052007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
DOITYOURSELF MAINTENANCE
Electrical components
Checking battery condition306
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 307
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 308
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 309
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 309
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 7 3

3182007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
BATTERY
Open voltage
∗ at 20C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af- ter the key is removed with all the
lights turned off
Charging rates: 5 A max.
CLUTCH
Pedal free play, mm (in.): 5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): 1.8 (1.9, 1.6)
Oil type: Gear Oil API GL−4 or GL−5
Recommended oil viscosity: SAE 75W −90 AUTOMATIC TRANSMISSION
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Up to 3.0 (3.2, 2.6)
Fluid type: Toyota Genuine ATF WS
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF WS” (ATF
JWS3324 or NWS9638) to aid in assuring
optimum transmission performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
WS” may cause deterioration in shift
quality, locking up of your transmission
accompanied by vibration, and ultimate-
ly damage the automatic transmission
of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER (fulltime four wheel drive
models)
Oil capacity, L (qt., Imp. qt.):
1.4 (1.5, 1.2)
Oil type: Hypoid gear oil API GL −5
Recommended oil viscosity: SAE 75W −90
TRANSFER (parttime four wheel drive
models)
Oil capacity, L (qt., Imp. qt.): 1.0 (1.1, 0.9)
Oil type: Hypoid gear oil API GL −3
Recommended oil viscosity: SAE 75W −90
DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.): Front
Full −time four −wheel drive models
1.4 (1.5, 1.2)
Part −time four −wheel drive models
1.5 (1.6, 1.3)
Rear Without rear differential lock
3.0 (3.2, 2.6)
With rear differential lock 2.9 (3.1, 2.6)

2007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
I
Publication No. OM35873U
Part No. 01999-35873
Printed in Japan 01−0610 −00
FJ (U)
Quick index
 If a service reminder indicator or warning buzzer comes on 101 . . . . . . . .
 If your vehicle will not start 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
 If your engine stalls while driving 251 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 252 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
 If you have a flat tire 253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
 If your vehicle needs to be towed 263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during break −in period 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
 General maintenance 281 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Gas station information
Fuel type:
Premium UNLEADED gasoline, Octane Rating 91 (Research Octane Number
96) or higher.
See page 205 for detailed information.
Fuel tank capacity:
72 L (19.0 gal., 15.8 Imp. gal.)
Engine oil:
ILSAC multigrade engine oil is recommended.
See page 293 for detailed information.
Tire information: See pages 297 through 304.
Tire inflation pressure: See page 320.
U2

2007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
You should know as much about the quality and
importance of proper main tenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maint ain your vehicle and
enables you to correct ly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.

2007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
Where to obtain the Repair Manual
The repair manual for FJ CRUISER may be pur-
chased from any Toyota dealer or the Material
Distribution Center. To purchase the repair
manual, please contact your Toyota dealer or call
the Material Distribution Center tollfree at
18006222033.
Maintenance procedures for the engine,
chassis, body, electric al system, and more,
are clearly explained and illustrated.
Periodic maintenance and tuneup
Periodic maintenance and tuneup helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself stepbystep.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.