2812007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
If you are a skilled do−it−yourself mechan-
ic, the Toyota service manuals are recom-
mended. Please be aware that do −it−your-
self maintenance can affect your warranty
coverage. See “Owner ’s Warranty Informa-
tion Booklet” or “Owner ’s Manual Supple-
ment” for the details. Listed below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any
unusual noise, smell or vibration, you
should investigate the cause or take your
vehicle to your Toyota dealer or a quali-
fied service shop immediately. It is recom-
mended that any problem you notice be
brought to the attention of your dealer or
the qualified service shop for their advice.
CAUTION
Make these checks only with ade-
quate ventilation if you run the en-
gine.
IN THE ENGINE COMPARTMENT
Items listed below should be checked
from time to time, e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See page 309 in Section 7
−3 for
additional information. Engine coolant level
Make sure the coolant level is between
the “F” and “L” lines on the see
−through
reservoir when the engine is cold. See
page 294 in Section 7 −2 for additional
information.
Radiator, condenser and hoses
Check that the front of the radiator and
condenser are clean and not blocked with
leaves, dirt, or insects. See page 295 in
Section 7 −2 for additional information.
Battery condition
Check the battery condition by the indica-
tor color. See page 306 in Section 7 −3 for
additional information.
Brake fluid level
Make sure the brake fluid level is correct.
See page 295 in Section 7 −2 for addition-
al information.
Engine oil level
Check the level on the dipstick with the
engine turned off and the vehicle parked
on a level spot. See page 292 in Section
7 −2 for additional information.
General maintenance
2822007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
Power steering fluid level
Check the level through the reservoir. The
level should be in the “HOT” or “COLD”
range depending on the fluid temperature.
See page 296 in Section 7−2 for addition-
al information.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See “Engine exhaust cautions” on
page 209 in Section 2.)
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Check that it has the specified free play.
Be alert for changes in steering condition,
such as hard steering or strange noise. Seats
Check that all front seat controls such as
seat adjusters, seatback recliner, etc. op-
erate smoothly and that all latches lock
securely in any position. Check that the
head restraint move up and down smooth-
ly and that the locks hold securely in any
latched position. For folding
−down rear
seatbacks and swing −up rear seat cush-
ions, check that the latches lock securely.
Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure that the
belt webbing is not cut, frayed, worn or
damaged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
In a safe place, check that the brakes do
not pull to one side when applied. Parking brake
Check that the lever has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.
Automatic transmission “Park” mecha-
nism
On a safe incline, check that your vehicle
is held securely with the selector lever in
“P” position and all brakes released.
OUTSIDE THE VEHICLE
Items listed below should be performed
from time to time, unless otherwise
specified.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and engine hood
Check that all doors including back door
operate smoothly and all latches lock se-
curely. Make sure the engine hood sec-
ondary latch secures the hood from open-
ing when the primary latch is released.
2862007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
1. Windshield and back window washerfluid tank
2. Power steering fluid reservoir
3. Engine oil level dipstick
4. Engine coolant reservoir
5. Engine oil filler cap
6. Brake fluid reservoir
7. Fuse blocks
8. Battery
9. Condenser
10. Radiator
Engine compartment overview
TS71001
2972007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
Clean all dirt from the outside of the res-
ervoir tank and look at the fluid level. If
the fluid is cold, the level should be in the
“COLD” range. Similarly, if it is hot, the
fluid level should be in the “HOT” range.
If the level is at the low side of either
range, add automatic transmission fluid
DEXRONII or III to bring the level within
the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
TS72001
Keep your tire inflation pressures
at the proper level.
The recommended cold tire inflation
pressures, tire sizes and the com-
bined weight of occupants and cargo
(vehicle capacity weight) are de-
scribed on pages 316 and 320. They
are also described on the tire and
loading information label as shown.
You should check the tire inflation
pressure every two weeks, or at least
once a month. And do not forget the
spare!
The following instructions for
checking tire inflation pressure
should be observed:
The pressure s hould be
checked only when the tires are
cold. If your vehicle has been
parked for at least 3 hours and has
not been driven for more than 1.5
km or 1 mile since, you will get
an accurate cold tire inflation pres-
sure reading.
Checking tire inflation
pressure
3032007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
TIRE CHAIN SELECTION
Use the tire chains of correct size.
Regulations regarding the use of tire
chains vary according to location or
type of road, so always check local reg-
ulations before installing chains.
CHAIN INSTALLATION
Install the chains on the rear tires as
tightly as possible. Do not use tire
chains on the front tires. Retighten
chains after driving 0.5—1.0 km
(1/4—1/2 mile).
When installing chains on your tires, care-
fully follow the instructions of the chain
manufacturer.
If wheel covers are used, they will be
scratched by the chain band, so remove
the covers before putting on the chains.
CAUTION
Do not exceed 50 km/h (30 mph) or
the chain manufacturer ’s recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or locked wheel
braking, as use of chains may ad-
versely affect vehicle handling.
When driving with chains installed,
be sure to drive carefully. Slow
down before entering curves to
avoid losing control of the vehicle.
Otherwise an accident may occur.
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace a damaged wheel,
the tire may slip off the wheel or cause
loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis.
Replacing wheels
3182007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
BATTERY
Open voltage
∗ at 20C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af- ter the key is removed with all the
lights turned off
Charging rates: 5 A max.
CLUTCH
Pedal free play, mm (in.): 5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): 1.8 (1.9, 1.6)
Oil type: Gear Oil API GL−4 or GL−5
Recommended oil viscosity: SAE 75W −90 AUTOMATIC TRANSMISSION
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Up to 3.0 (3.2, 2.6)
Fluid type: Toyota Genuine ATF WS
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF WS” (ATF
JWS3324 or NWS9638) to aid in assuring
optimum transmission performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
WS” may cause deterioration in shift
quality, locking up of your transmission
accompanied by vibration, and ultimate-
ly damage the automatic transmission
of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER (full time four wheel drive
models)
Oil capacity, L (qt., Imp. qt.):
1.4 (1.5, 1.2)
Oil type: Hypoid gear oil API GL −5
Recommended oil viscosity: SAE 75W −90
TRANSFER (part time four wheel drive
models)
Oil capacity, L (qt., Imp. qt.): 1.0 (1.1, 0.9)
Oil type: Hypoid gear oil API GL −3
Recommended oil viscosity: SAE 75W −90
DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.): Front
Full −time four −wheel drive models
1.4 (1.5, 1.2)
Part −time four −wheel drive models
1.5 (1.6, 1.3)
Rear Without rear differential lock
3.0 (3.2, 2.6)
With rear differential lock 2.9 (3.1, 2.6)
3212007 FJ CRUISER from Oct. ’06Prod. (OM35873U)
TS80001a
Engine compartment
Fuses (type A)1. SPARE 10 A: Spare fuse
2. SPARE 15 A: Spare fuse
3. TOWING TAIL 15 A: Trailer lights
4. OFFROAD LP 15 A: Offroad lamp
5. STOP 10 A: Stop lights, high mounted
stoplight, anti −lock brake system, trac-
tion control system, active traction con-
trol system, vehicle stability control
system, “AUTO LSD” system, multiport
fuel injection system/sequential multi-
port fuel injection system, shift lock
system
6. AUX LP 15 A: Driving lamp
TS80002
Instrument panel
7. OBD 7.5 A: On−board diagnosis sys-
tem
8. HEAD (LO RH) 10 A: Right −hand
headlight (low beam) (vehicles with
daytime running light), right −hand head-
light (vehicles without daytime running
light)
9. HEAD (LO LH) 10 A: Left−hand head-
light (low beam) (vehicles with daytime
running light), left −hand headlight (ve-
hicles without daytime running light)
10. HEAD (HI RH) 10 A: Right −hand head-
light (high beam)
TS80003a
Engine compartment
11. HEAD (HI LH) 10 A: Left −hand head-
light (high beam)
12. EFI NO.2 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
13. DRL 7.5 A: Daytime running light
system
14. DEFOG 30 A: Back window defogger
15. DEFOG NO.2 7.5 A: Multiport fuel in-
jection system/sequential multiport fuel
injection system
16. DOME 10 A: Interior light, luggage
compartment light, clock, accessory
meter, meter and gauge
Fuses