
Downloaded from www.Manualslib.com manuals search engine 00
0
1
2
3
4
5
6
7
8
9
10
11
Vo l u m e  1
Precautions............................................................... 00-iPrecautions ............................................................ 00-1
General Information ................ ................................... 0-i
General Information ............................................... 0A-1
Maintenance and Lubricatio n ................................. 0B-1
Engine ......................................................................... 1-i Precautions .............................................................. 1-1
Engine General Information and Diagnosis ........... 1A-1
Aux. Emission Control Devices .............................. 1B-1
Engine Electrical Devices....................................... 1C-1
Engine Mechanical ................................................. 1D-1
Engine Lubrication System .................................... 1E-1
Engine Cooling System .......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System....................................................... 1H-1
Starting System ....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System ..................................................... 1K-1
Suspension ................................................................. 2-i Precautions .............................................................. 2-1
Suspension General Diagnosis .............................. 2A-1
Front Suspension ................................................... 2B-1
Rear Suspension................ .................................... 2C-1
Wheels and Tires ................................................... 2D-1
Driveline / Axle ........................................................... 3-i Precautions .............................................................. 3-1
Drive Shaft / Axle ................................................... 3A-1
Brakes ......................................................................... 4-i Precautions .............................................................. 4-1
Brake Control System and Diagnosis .................... 4A-1
Front Brakes........................................................... 4B-1
Rear Brakes ........................................................... 4C-1
Parking Brake......................................................... 4D-1
ABS ........................................................................ 4E-1
Electronic Stability Program ................................... 4F-1
Vo l u m e  2
Precautions ............................................................... 00-iPrecautions ............................................................ 00-1
Transmission / Transaxle .... ...................................... 5-i
Precautions .............................................................. 5-1
Automatic Transmission/Transaxle ........................ 5A-1
Manual Transmission/Transaxle ............................ 5B-1
Clutch .....................................................................5C-1
Steering ....................................................................... 6-i Precautions .............................................................. 6-1
Steering General Diagnosis ................................... 6A-1
Steering Wheel and Column .................................. 6B-1
Power Assisted Steering System ...........................6C-1
HVAC ........................................................................... 7-i Precautions .............................................................. 7-1
Heater and Ventilation............................................ 7A-1
Air Conditioning System ......................................... 7B-1
Restraint ...................................................................... 8-i Precautions .............................................................. 8-1
Seat Belts ............................................................... 8A-1
Air Bag System ...................................................... 8B-1
Body, Cab and Accessories .... .................................. 9-i
Precautions .............................................................. 9-1
Wiring Systems ...................................................... 9A-1
Lighting Systems .................................................... 9B-1
Instrumentation / Driver Info. / Horn .......................9C-1
Wipers / Washers ...................................................9D-1
Glass / Windows / Mirrors ...................................... 9E-1
Security and Locks ................................................. 9F-1
Seats ..................................................................... 9G-1
Interior Trim ............................................................9H-1
Hood / Fenders / Doors .......................................... 9J-1
Body Structure ....................................................... 9K-1
Paint / Coatings ...................................................... 9L-1
Exterior Trim .......................................................... 9M-1
Control Systems ....................................................... 10-i Precautions ............................................................ 10-1
Body Electrical Control Sy stem ............................ 10B-1
Immobilizer Control System .................................10C-1
Keyless Start System ........................................... 10E-1
TABLE OF CONTENTS  

Downloaded from www.Manualslib.com manuals search engine Maintenance and Lubrication:  0B-7
Fuel Filter ReplacementS7RS0B0206011
Fuel filter is installed in fuel pump assembly in fuel tank.
Replace fuel filter or fuel  pump assembly with new one, 
referring to “Fuel Pump Assembly Removal and 
Installation in Section 1G” for proper procedure.
Fuel Tank InspectionS7RS0B0206012
Check fuel tank damage, cracks, fuel leakage, corrosion 
and tank bolts looseness.
If a problem is found, repair or replace.
PCV Valve InspectionS7RS0B0206013
Check crankcase ventilation hose and PCV hose for 
leaks, cracks or clog, and PCV valve for stick or clog. 
Refer to “PCV Valve Inspection in Section 1B” for PCV 
valve checking procedure.
Fuel Evaporative Emission Control System 
Inspection
S7RS0B0206014
1) Visually inspect hoses for cracks, damage, or  excessive bends. Inspect a ll clamps for damage and 
proper position.
2) Check EVAP canister for operation and clog,  referring to “EVAP Canister  Inspection in Section 
1B”.
If a malfunction is found, repair or replace.
Brake Discs and Pads InspectionS7RS0B0206015
1) Remove wheel and caliper but don’t disconnect  brake hose from caliper. 2) Check disc brake pads and discs for excessive wear, 
damage and deflection. Replace parts as necessary. 
For details, refer to “Front Disc Brake Pad Inspection 
in Section 4B”, “Front Brake Disc Inspection in 
Section 4B”, “Rear Disc Brake Pad Inspection in 
Section 4C” and/or “Rear Brake Disc Inspection in 
Section 4C”.
Be sure to torque caliper pin bolts to specification.
Brake Hoses and Pipes InspectionS7RS0B0206016
Perform this inspection where these is enough light and 
use a mirror as necessary.
• Check brake hoses and pipes for proper hookup, leaks, cracks, chafing and other damage.
• Check that hoses and pipes are clear of sharp edges  and moving parts.
Repair or replace any of these parts as necessary.
CAUTION! 
After replacing any brake pipe or hose, be 
sure to carry out  air purge operation.
 
I4RS0B020002-02
I4RS0A020006-01
I3RM0A020006-01
I4RS0A020008-01  

Downloaded from www.Manualslib.com manuals search engine Brake Control System and Diagnosis:  4A-11
Brake Hose and Pipe InspectionS7RS0B4106009
Hose
The brake hose assembly should be checked for road 
hazard damage, for cracks and chafing of outer cover, 
for leaks and blisters. A light and mirror may be needed 
for an adequate inspection.  If any above conditions are 
observed on brake hose, it is necessary to replace it.
Pipe
Inspect the pipe for damage, cracks, dents and 
corrosion. If any defect is found, replace it.
Master Cylinder ComponentsS7RS0B4106010
I4RS0B410009-01
10
11
1
2 3
4
5 7
13
12
9
FLD
8FLD
6FLD
(b)
(a)
(c)FLD
I7RS0B410004-01
1. Reservoir cap 7. Master cylinder piston set13. Circlip
2. Filter 8. Primary piston assembly
: Apply brake fluid. :2.5 N
⋅m (0.25 kgf-m, 2.0 lb-ft)
3. Reservoir 9. Secondary piston assembly
: Apply brake fluid. : 15 N
⋅m (1.5 kgf-m, 11.0 lb-ft)
4. Grommet : Apply brake fluid. 10. Cup
: 16 N.m (1.6 kgf-m, 12.0 lb-ft) (flare nut for 
M10)
19 N.m (1.9 kgf-m, 14.0 lb-ft) (flare nut for 
M12)
5. Secondary piston stopper pin : Apply brake fluid. 11. Piston guide
: Do not reuse.
6. Master cylinder body : Apply brake fluid to inside of cylinder. 12. O-ring  

Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems............... ......................... 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical  System Servicing..... 9A-1
General Description ............................................. 9A-1 Abbreviations ...................................................... 9A-1
Wire / Connector Color Sy mbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal  Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-7
How to Read Power Supply Diagram.................. 9A-8
How to Read System Circuit Diagram................. 9A-8
Connector Layout Diagram . .............................. 9A-10
Connector Layout Diagram ............................... 9A-10
Engine Compartment .......... .............................. 9A-10
Instrument Panel ............................................... 9A-16
Door, Roof......................................................... 9A-20
Floor .................................................................. 9A-23
Rear .................................................................. 9A-29
Ground Point ...................................................... 9A-30 Ground (earth) Point ......................................... 9A-30
Power Supply Diagram ........ .............................. 9A-31
Power Supply Diagram ....... .............................. 9A-31
Fuses and the Protected Parts ......................... 9A-33
Fuses in Main Fuse Box  (RHD) ........................ 9A-33
Fuses in Main Fuse Box  (LHD) ......................... 9A-33
Individual Circuit Fuse Box No. 1 ...................... 9A-34
Individual Circuit Fuse Box No. 2 (In J/B) ......... 9A-35
Junction Block (J/B) Connector / Fuse Layout .. 9A-37
Junction Block Inner Circuit  (Overview) ............ 9A-38
Junction Block Inner Circuit  (Detail) .................. 9A-40
System Circuit Diagram... .................................. 9A-45
System Circuit Diagram .. .................................. 9A-45
A-1 Cranking System Circ uit Diagram .............. 9A-46
A-2 Charging System Circu it Diagram .............. 9A-47
A-3 Ignition System Circu it Diagram ................. 9A-48
A-4 Cooling System Circuit Diagram................. 9A-49 A-5 Engine and A/C Control System Circuit 
Diagram........................................................... 9A-50
A-6 A/T Control System Circuit Diagram........... 9A-55
A-7 Immobilizer System Circuit Diagram .......... 9A-57
A-8 Body Control System Circuit Diagram ........ 9A-58
B-1 Windshield Wiper and Washer Circuit  Diagram........................................................... 9A-62
B-2 Rear Wiper and Washer Circuit Diagram ... 9A-63
B-3 Rear Defogger Circuit Diagram .................. 9A-64
B-4 Power Window Circuit  Diagram .................. 9A-65
B-5 Power Door Lock Circu it Diagram .............. 9A-67
B-6 Power Mirror Circuit Diagram ..................... 9A-69
B-7 Horn Circuit Diagram .................................. 9A-70
B-8 Seat Heater Circuit Diagram....................... 9A-71
B-9 Keyless Start System Circuit Diagram........ 9A-72
C-1 Combination Mete r Circuit Diagram 
(Meter)............................................................. 9A-73
C-2 Combination Mete r Circuit Diagram 
(Indicator) ........................................................ 9A-74
C-3 Combination Mete r Circuit Diagram 
(Warning Light)................................................ 9A-75
D-1 Headlight System Circuit Diagram ............. 9A-77
D-2 Position, Tail and Licence Plate Light  System Circuit Diagram .................................. 9A-79
D-3 Front Fog Light System Circuit Diagram .... 9A-80
D-4 Illumination Light System Circuit Diagram .. 9A-81
D-5 Interior Light System  Circuit Diagram......... 9A-82
D-6 Turn Signal and Hazard Warning Light  System Circuit Diagram .................................. 9A-83
D-7 Brake Light System Circuit Diagram .......... 9A-85
D-8 Back-Up Light System Circuit Diagram ...... 9A-86
D-9 Headlight Beam Leveling System Circuit  Diagram........................................................... 9A-87
D-10 Rear Fog Light Circuit  Diagram ................ 9A-88
E-1 Heater System Circuit Diagram .................. 9A-89
E-2 Auto A/C System Circuit Diagram .............. 9A-91
F-1 Air-Bag System Circuit Diagram ................. 9A-93
F-2 Anti-Lock Brake System  Circuit Diagram.... 9A-95
F-3 Electronic Stab ility Program System 
Circuit Diagram .................. ............................. 9A-97
F-4 Power Steering System  Circuit Diagram .... 9A-99
G-1 Audio System Circuit  Diagram ................. 9A-101
G-2 Multi Information Display / Accessory  Socket System Circuit Diagram .................... 9A-102
List of Connector .............................................9A-103  

Downloaded from www.Manualslib.com manuals search engine Table of Contents 9-iii
Door Switch (Front / Rear Door) Inspection ...... 9C-17
Rear End Door Switch Inspection ..................... 9C-17
Outside Air Temperature Sensor Removal and Installation (If Equipped) .......................... 9C-17
Outside Air Temperature Sensor Inspection  (If Equipped) ................................................... 9C-17
Instrument Panel Removal and Installation....... 9C-18
Information Display (Clock) Removal and  Installation ....................................................... 9C-19
Audio Unit Removal and In stallation ................. 9C-19
Front Speaker Removal and  Installation ........... 9C-19
Rear Speaker Removal and Installation............ 9C-20
Horn Removal and Installation .......................... 9C-20
Horn Inspection ................................................. 9C-20
Horn Relay Inspection ....................................... 9C-20
Antenna Amplifier Removal  and Installation ..... 9C-21
Remote Audio Control Switch Removal and  Installation (If Equipped) ................................. 9C-21
Remote Audio Control Switch Inspection (If  Equipped)........................................................ 9C-22
Vehicle Speed Signal Inspection (For Audio  Unit) (If Equipped) ........................................... 9C-22
Specifications ..................................................... 9C-22
Tightening Torque Specifications ...................... 9C-22
Wipers / Washers............ ......................... 9D-1
Diagnostic Information and Procedures ............ 9D-1
Front Wiper and Washer Symptom Diagnosis .... 9D-1
Rear Wiper and Washer Symptom Diagnosis..... 9D-1
Repair Instructions .............................................. 9D-2 Wipers and Washers Components ..................... 9D-2
Washer Tank and Washer Pump Removal and Installation .................................................. 9D-3
Washer Pump Inspection .................................... 9D-3
Windshield Wiper Removal  and Installation ........ 9D-4
Windshield Wiper  Motor Inspection..................... 9D-5
Rear Wiper Removal and Installation.................. 9D-6
Rear Wiper Motor Inspection .............................. 9D-7
Windshield Wiper and Washer Switch  Removal and Installation................................... 9D-7
Windshield Wiper and Washer Switch  Inspection.......................................................... 9D-8
Rear Wiper and Washer Switch Removal and  Installation ......................................................... 9D-9
Rear Wiper and Washer Switch Inspection......... 9D-9
Rear Wiper Relay Removal  and Installation ..... 9D-10
Rear Wiper Relay Inspection ............................ 9D-10
Specifications ..................................................... 9D-10
Tightening Torque Specifications ...................... 9D-10
Glass / Windows / Mirrors.. ..................... 9E-1
General Description ............................................. 9E-1
Rear End Door Window Defogger System Description ........................................................ 9E-1
Windshield Construction ..................................... 9E-1
Diagnostic Information and Procedures ............ 9E-2 Rear End door Window Defogger Symptom Diagnosis .......................................................... 9E-2 Power Window Control System Symptom 
Diagnosis .......................................................... 9E-2
Power Door Mirror Control System Symptom  Diagnosis .......................................................... 9E-3
Door Mirror Heater  Symptom Diagnosis (If 
Equipped) .......................................................... 9E-3
Repair Instructions ........... ................................... 9E-4
Windshield Removal and In stallation .................. 9E-4
Front Door Window Components ........................ 9E-8
Front Door Glass Removal  and Installation ........ 9E-8
Front Door Window Re gulator Removal and 
Installation ......................................................... 9E-9
Front Door Window Regula tor Inspection ......... 9E-10
Rear Door Window Components ...................... 9E-10
Rear Door Glass Removal and Installation ....... 9E-11
Rear Door Window Regulator Removal and  Installation ....................................................... 9E-12
Rear Door Window Regulato r Inspection .......... 9E-12
Rear End Door Window Components ............... 9E-13
Rear End Door Glass Removal and  Installation ....................................................... 9E-13
Rear End Door Window Defogger Switch  Inspection ........................................................ 9E-14
Rear End Door Window Defogger Relay  Inspection ........................................................ 9E-14
Rear End Door Window Defogger Wire  Inspection ........................................................ 9E-15
Rear End Door Window Defogger Wire 
Repair.............................................................. 9E-15
Power Window Main Switch Inspection ............ 9E-16
Power Window Sub Switch Inspection .............. 9E-17
Door Mirror Components.. ................................. 9E-18
Door Mirror Removal and In stallation................ 9E-18
Power Door Mirror Switch Inspection ................ 9E-18
Power Door Mirror Actuator  Inspection ............. 9E-19
Door Mirror Heater Switch Inspection (If  Equipped) ........................................................ 9E-19
Door Mirror Heater Inspec tion (If Equipped) ..... 9E-19
Special Tools and Equipmen t ........................... 9E-19
Recommended Service Material ....................... 9E-19
Security and Locks......... ..........................9F-1
General Description ............................................. 9F-1
Key Coding Construction .................................... 9F-1
Rear End Door Opener System Description ....... 9F-1
Component Location ............ ............................... 9F-2
Power Door Lock and  Keyless Entry System 
Component Location ......................................... 9F-2
Diagnostic Information and Procedures ............ 9F-3 Power Door Lock System Symptom Diagnosis .......................................................... 9F-3
Power Door Lock System Operation  Inspection .......................................................... 9F-3
Keyless Entry System  Symptom Diagnosis (If 
Equipped) .......................................................... 9F-4
Keyless Entry System Operation Inspection ....... 9F-5
Door Lock Function of Keyless Start System  Symptom Diagnosis (If Equipped)..................... 9F-5  

Downloaded from www.Manualslib.com manuals search engine 9A-3 Wiring Systems: 
Ignition switch Keyless entry Immobilizer system Combination meter Lighting switch
Headlight leveling Hazard warning light Front fog light Rear fog light Spark plug Radiator fan Fuel pumpFuel injectorXX control module Windshield wiper
Windshield washer Rear wiper Rear washer Rear defogger Power window
Power door lock Power mirror A/BPretensioner Passenger side
Driver side Seat heater A/CPower steering Side air-bag (R)
Side air-bag (L) Side curtain air-bag (R) Side curtain air bag (L) Glow plug
I2RH01910912-01I3JA01910902-01I5RH01910901-01I2RH01910915-01I2RH01910916-01
I3JA01910904-01I3JA01910905-01I3JA01910906-01I3JA01910907-01I2RH01910921-01
I2RH01910922-01I3JA01910908-01I5RW0A910987-01
XX
Cont M
I2RH01910925-01I3JA01910909-01
I3JA01910910-01I3JA01910911-01I3JA01910912-01I2RH01910930-01I3JA01910913-01
I3JA01910914-01I3JA01910915-01I3JA01910916-01I3JA01910917-01I3JA01910918-01
I3JA01910919-01I2RH01910938-01I3JA01910920-01I3JA01910921-01I4JA01910901-01
I4JA01910902-01I5RS0A910958-01I5RS0A910959-01
I5RW0A910986-01  

Downloaded from www.Manualslib.com manuals search engine 9A-21 Wiring Systems: 
J: Front door wire (Drive side)
J: Front door wire (Passenger side)
J: Rear door wire
K: Roof wireNo./Color Connective position No.
/Color Connective position
J01/N Floor harness (To L07) J06/N Front door lock switch (Driver side)
J02/BLK Tweeter (R) J07/N Power mirror switch (Driver side) J03/N Power mirror motor (R) J08/BLU Power window main switch
J04/N Front speaker (R) J26/N (IF 
EQPD) Door antenna (Driver side)
J05/GRY Front power window motor (Driver side) J27/N (IF 
EQPD) Request switch (Driver side)
No./Color
Connective position No./ColorConnective position
J09/N Floor harness (To L03) J14/GRY Front power window motor (Passenger side)
J10/BLK Tweeter (L) J15/N Power window sub switch
J11/N Power mirror motor (L) J28/N (IF 
EQPD) Door antenna (Passenger side)
J12/N Front speaker (L) J29/N (IF 
EQPD) Request switch (Passenger side)
J13/N Front door lock motor (Passenger side)
No./Color Connective position No./ColorConnective position
J16/N Floor harness (To L13) J21/N Floor harness (To L37)
J17/N Rear speaker (R) J22/N Rear speaker (L)
J18/BLK Rear power window motor (R) J23/BLK Rear power  window motor (L)
J19/N Rear power window sub switch (R) J24/N Rear power window sub switch (L)
J20/N Rear door lock motor (R) J25/N Rear door lock motor (L)
No./ColorConnective position No./Color Connective position
K01/N J/B K02/N Interior light  

Downloaded from www.Manualslib.com manuals search engine Wiring Systems:  9A-22
J: Front and rear door wire and rear door joint wire / K: Roof wire (LHD)
J: Front door wire (Drive side)
J: Front door wire (Passenger side)
J04J21
(TO L37)
J02
J03
J13
J15J29
J28 J25J23
J24
JJ09
(TO L31) J22J01 
(TO L07)J12
J10J06J18
J19
J20
J J
J17
J08
J16 
(TO L13)
J05
J11
J26
J07
J27
J14
J
K02
K
J/BK01
I6RS0C910928-01
No./Color Connective position No./Color Connective position
J01/N Floor harness (To L07) J10/BLK Tweeter (L)
J05/GRY Front power window motor (Driver side) J11/N Power mirror motor (L) J06/N Front door lock switch (Dri ver side)J12/N Front speaker (L)
J07/N Power mirror switch (Driver side) J26/N (IF 
EQPD) Door antenna (Driver side)
J08/BLU Power window main switch J27/N (IF 
EQPD) Request switch (Driver side)
No./Color
Connective position No./ColorConnective position
J02/BLK Tweeter (R) J14/GRY Front power window motor (Passenger side)
J03/N Power mirror motor (R) J15/N Power window sub switch
J04/N Front speaker (R) J28/N (IF 
EQPD) Door antenna (Passenger side)
J09/N Floor harness (To L03) J29/N (IF 
EQPD) Request switch (Passenger side)
J13/N Front door lock motor (Passenger side)